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Christie WCA4TM, Operator'S Instruction Manual

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Christie WCA4TM Operator'S Instruction Manual Download Page 2

1 

 

 

CONTENTS 

Section 

Description 

Page

 

 
 
1 

Introduction 

1 

 

 

 
2 

Safety Information 

2 

 
3 

Technical Data 

3 

 
4 

Flange Misalignment Determination Procedure 

3-4 

 

    4.1 Lateral Misalignment 

3 

 

    4.2 Rotational (Twist) Misalignment 

4 

 
5 

WCA4TM 

– Mechanical Fixed Flange and Rotational Alignment Tool

  5-11 

 

    5.1 Kit Components 

5 

 

    5.2 How the WCA4TM Works 

5 

 

    5.3 Installation and Operation 

6-7 

 

    5.4 Weights and Dimensions 

8 

 

    5.5 Troubleshooting 

9 

 

    5.6 Range of Application 

10 

 

 
 
 
 

1 - INTRODUCTION 

 
The Christie WCA4TM is an aid for use in normal maintenance and installation procedures, and enable 
the realignment of mis-aligned flanges within their respective working capacities. For example, the tool 
can be used to assist in the replacement of ring and other types of flange joint. The use of these 
instructions will promote safe use, and maximize the service life of the tools. It is recommended that the 
operator read the relevant sections of this instruction manual for the WCA4TM flange alignment tool. 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for WCA4TM

Page 1: ...WCA4TM FLANGE ALIGNMENT TOOL OPERATOR INSTRUCTION MANUAL Ref WCOI 088 Date April 2012 Issue 1 ...

Page 2: ...ensions 8 5 5 Troubleshooting 9 5 6 Range of Application 10 1 INTRODUCTION The Christie WCA4TM is an aid for use in normal maintenance and installation procedures and enable the realignment of mis aligned flanges within their respective working capacities For example the tool can be used to assist in the replacement of ring and other types of flange joint The use of these instructions will promote...

Page 3: ...e attached to a flange joint prior to misalignment A CAUTION is used to indicate correct operating or maintenance procedures and practices to prevent damage to or destruction of equipment or other property A WARNING indicates a potential danger that requires correct procedures or practices to avoid personal injury A DANGER is only used when your action or lack of action may cause serious injury or...

Page 4: ... 1 LATERAL MISALIGNMENT 1 Loosen and remove every second bolt around the flange continue with this until misalignment occurs A flanged joint once broken down may spring out of alignment at any point or in any direction around its circumference Misalignment may not occur until only a few bolts remain 2 At this point the direction of any misalignment should become obvious The alignment tool being us...

Page 5: ...misalignment occurs at all bolt holes to the same degree 1 Attach the alignment tool at the most accessible convenient point as shown in section 5 3 and use it to push the flanges out of alignment until one pair of bolt holes becomes parallel 2 Insert the bolt into the aligned bolt hole and release the alignment tool The load will transfer onto the bolt 3 Repeat steps 1 and 2 at other points aroun...

Page 6: ... the lift hook into the bolt hole at the point of greatest misalignment 2 The drop leg is adjusted down to the pipe while the tool is held level in the bolt hole 3 The wing retaining screw is loosened to allow the wing to be extended out 4 The screw bolt is turned clockwise until the friction pad comes into contact with the circumference of the opposite flange 5 The torque wrench is set to 50 lbf ...

Page 7: ...west torque setting Don t turn handle below lowest torque setting Your torque wrench is a precision measuring instrument and should be treated as such Clean only by wiping do not use any type of cleaner which may affect the special internal lubricant with which this wrench is packed at the factory 1 Do not attempt to turn the grip while it is locked 2 Do not turn the grip more than one turn below ...

Page 8: ...ghten the screw bolt in a clockwise direction until the flanges come into alignment or the torque wrench clicks If the torque wrench has clicked and the flanges are still mis aligned adjust the torque wrench up to 24 2 lbf ft 33 Nm and continue until a maximum torque wrench setting of 50t lbs 67 8N m is reached or the flanges are aligned The maximum safe working load is 50 lbf ft 67 8 Nm Exceeding...

Page 9: ...ND DIMENSIONS WEIGHTS Tool only 8 6 kg 18 96 lbs Torque Wrench with Socket 0 9 kg 1 98 lbs Plastic Carry Case 2 52 kg 5 55 lbs GROSS KIT WEIGHT 11 7 kg 25 80 lbs OVERALL DIMENSIONS MINIMUM EXTENSION MAXIMUM EXTENSION ...

Page 10: ...int will not align There may be something restricting the joint from aligning The joint may require more than 4 T 40 kN force to align Check the area around the joint to establish if there is an obstruction to the joint If the joint requires more force than that of the 4 T 40 kN tool then another method of aligning the joint should be adopted Problem The thrust plate is twisting on the circumferen...

Page 11: ...IZES Dimension A must be between 30 and 133 mm 1 18 and 5 23 Dimension B bolt hole diameter must be 24 mm 0 95 or greater BY FLANGE TYPE CLASS AND DIAMETER If the flange to be aligned is not listed please use the Minimum and Maximum Flange Sizes guide above ...

Page 12: ......

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