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Chore-Time ULTRAFLO Cage Free, Installation And Operator'S Manual, Page: 1 / 46

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For additional parts and information, contact your nearest Chore-Time distributor or representative.

Find your nearest distributor at: www.choretime.com/contacts

CTB, Inc.

PO Box 2000

Milford, Indiana 46542-2000 USA

Phone (574) 658-4101

Email: [email protected]

Internet: www.choretime.com

Cage Free ULTRAFLO

®

Feeding System

MC2507A

June 2022

Installation and Operators Manual

Installation and Operators Manual

Summary of Contents for ULTRAFLO Cage Free

Page 1: ...your nearest distributor at www choretime com contacts CTB Inc PO Box 2000 Milford Indiana 46542 2000 USA Phone 574 658 4101 Email choretime choretime com Internet www choretime com Cage Free ULTRAFL...

Page 2: ...Components Installation 18 Intake Cup and Elbows Installation 18 Clean Out Installation 18 Trough Trough Hangers and Perch Tubes Installation 19 3 Perch Feeder Supports Perch Tubes Angle Braces For r...

Page 3: ...local rules which apply to the location installation and use of the Product are the responsibility of the original purchaser and CHORE TIME shall not be liable for any damages which may result from n...

Page 4: ...ed 4 birds per foot 13 birds per meter of trough The feeder will deliver feed at a rate of 80 feet 24 4 m per minute The Feeder Auger will hold approximately 55 pounds of feed per foot 82 kg of feed p...

Page 5: ...h if not avoided MAY result in minor or moderate injury Follow Safety Instructions Carefully read all safety messages in this manual and on your equipment safety signs Follow recommended precautions a...

Page 6: ...spaced evenly around the system To determine the proper placement of the power units add the total length of the system including 4 1 2 m for each 90 degree elbow and divide by 4 This will give an app...

Page 7: ...s Troughs are available in 8 2 4m and 10 3m lengths This allows for Troughs to line up with Trusses 1 Plan so that Trusses line up with suspension points near Trough Joints See Figure 2 Loop Width The...

Page 8: ...ck Pulleys required at the Winch 4 Special Pulley Assemblies are required to route the Cable 5 A suspension line is required on each side of any Power Unit to support the weight adequately 6 A suspens...

Page 9: ...least 3 trusses 2 Power Lift Winch 3 Truss 4 Cable Hook Install as shown 5 5 16 18 Bolt Washer and Locknut In parts package 6 Angle Iron Long enough to span 2 Trusses 7 3 8 9 5mm Thick Steel Mounting...

Page 10: ...Figure 4 Mounting the Power Lift Winch and Support to Trusses Item Description 1 Feeder Line 2 Winch Winch Support 3 Winch Centered directly over Feeder Line 4 Lag Bolts 5 Steel Truss 6 Wood Truss 1 1...

Page 11: ...re 5 Figure 5 Double Back Pulley at Winch 8 6 3 4 1 2 5 Item Description 1 Manual Winch 2 Throw Back 3 X 2 61cm 4 Distance Feeder to be raised X 5 All systems require double back Pulleys 6 Use 2 Cable...

Page 12: ...ten Set Screw to Anchor Cable Figure 6 Winch Cable Routing 1 2 3 4 Item Description 1 Rotate Winch Drum one full rotation Clockwise 2 Guide Cable against Flange 3 Cable must not overlap Each Wrap tigh...

Page 13: ...30 4 cm of each Trough joint See Figure 9 4 Each 90 Elbow needs its own Suspension Drop See Figure 10 on page 14 5 Extra Drop Lines need to be added to support Power Units See Figure 10 on page 14 6 E...

Page 14: ...lean Out 3 Power Unit 4 Drop Line at center of Elbow Support 5 Drop Line at end of Trough 6 Drop Lines for Power Unit 7 Drop Lines at Intake Cup Required if located mid loop Figure 10 End of Loop and...

Page 15: ...he Drops every 4 to 5 1 2 to 1 5 m depending on Truss spacing See Figure 9 3 1 2 4 Item Description Part No 1 3 7 6 cm Offset 2 Distance of Cable Travel Recommended 8 2 4m on center Do Not exceed 10 3...

Page 16: ...stment Leveler Item 8 3 Begin installing suspension drops at the Winch and proceed toward the elbows 4 Keep the main cable tight between drops Hang a weight on the end of the main cable to maintain te...

Page 17: ...upport must be provided at the elbows to prevent sagging Figure 13 Supporting the Elbows Item Description Part No 1 Pulley 3004 2 Cable Clamp 14898 3 6 150mm 4 Weight 5 Main Cable 6 3 32 2mm Drop Cabl...

Page 18: ...ount off of each Elbow and leave a minimum 2 of straight See Figure 14 3 If extra width or length is needed add a straight piece of Pipe Item 4 and an extra 2 Tube Coupling Clean Out Installation 1 In...

Page 19: ...using U Bolts Item 8 and Conduit Plugs as shown 5 Use Couplers Item 11 where needed Figure 16 Installing Hangers 10 8 7 6 9 14 Item Description Part No 1 Double Sided UF Trough 56110 X 2 End Cap Asse...

Page 20: ...needed The Components install the same way as the other tiers with the exception of the Hangers 1 Install Upper Level Feeder Supports Item 1 using M8 Taptites Item 2 as shown Item Description Part No...

Page 21: ...ant Do Not use the Nuts included with U Bolts Item 8 Use 1 4 20 Lock Nuts Item 9 instead 6 Install Perch Tubes Item 7 using 1 4 20 U Bolts Item 8 and Conduit Plugs Item 10 as shown 7 Use 1 Conduit Cou...

Page 22: ...s 1 The Belled Ends of Trough must always be facing opposite the feed flow Therefore it is necessary to cut the Belled end off of the Trough to install End Caps at some Trough Ends See Figure 20 2 Ins...

Page 23: ...s Item 11 as shown See Figure 16 on page 19 4 Install the End Caps Item 10 See Figure 20 on page 22 5 Cut the Perch Tubes even with the End Caps and install Conduit Plugs Item 10 as shown Figure 21 Po...

Page 24: ...ould be centered in the structure as shown 2 Install the End Caps Item 6 See Figure 20 on page 22 3 Cut the Perch Tubes even with the End Caps and install Conduit Plugs Item 9 as shown Figure 22 Power...

Page 25: ...re than one length of auger is needed connect the second auger to the first auger using an Auger Connector 5 On all new Auger both ends should be cut back approximately 6 to insure against Auger end d...

Page 26: ...f the Auger into the Auger Connector until it reaches the Stop in the Auger Connector 2 Untwist the other end of the Auger 1 1 2 turns so that when it is threaded into the other end of the Auger it wi...

Page 27: ...4 20 Lock Nuts Item 6 previously removed See Figure 26 Important Do Not use the Nuts included with U Bolts Item 7 Use 1 4 20 Lock Nuts Item 8 instead 3 Secure the Motor Supports to the Perch Tube wit...

Page 28: ...tor using 1 4 20 Lock Nuts Item 11 previously removed See Figure 21 5 Secure the Motor Supports to the Perch Tube with U Bolts Item 5 as shown Figure 27 Power Unit Installation Stand systems 9 6 10 8...

Page 29: ...Driver Assembly Item 1 to the Base Connector using 1 4 20 Lock Nuts Item 2 previously removed See Figure 26 Figure 28 Power Unit Installation Aviary Item Description Part No 1 Power Unit Assembly 2 1...

Page 30: ...erch Tubes 3 Use the Adjustment Leveler to adjust the trough height at each Hanger Measure from the Floor or ceiling to accurately level the system Suspension at Elbows 1 At Elbows use two Cable Clamp...

Page 31: ...l Elbow Supports Item 2 and Elbow Support Feet Item 3 at each Elbow as shown 2 Adjust the Feet as needed to level the System on Stands Item Description Part No 1 Cable Clamp 14898 2 UF Elbow Support 5...

Page 32: ...oor or ceiling to accurately level the system 3 Perch Power Unit Suspension 1 On 3 Perch Systems loop the Drop Cables around the Perch Tubes outside the U Bolts as shown 1 Use the Adjustment Leveler I...

Page 33: ...Power Unit Suspension 1 Use Chain Item 1 and Screw Hooks to suspend the Power Units from the Aviary Wire as shown Item Description Part No 1 Chain 1302 2 12 Ga S Hook 723 Figure 32 Cage Power Unit Sus...

Page 34: ...n S Hook Item 1 to attach the Static Chain Item 2 to the center hole of the Trough Hanger Item 3 2 Attach Static Chain to the same Open Eye Hook Item 3 the Drop Cable uses above it as shown 3 Crimp th...

Page 35: ...Power Unit Suspension 1 Use S Hooks Item 1 to attach Static Chain Item 2 to Perch Tubes as shown Outside U Bolts Crimp the S Hooks closed so Chain can not come off Make sure chains are outside Hanger...

Page 36: ...make sure the auger was not damaged or distorted Replace damaged section of auger D If an object is not found check other power units and elbows It may be necessary to remove the power unit s from the...

Page 37: ...ts Remove any foreign material if present 3 Check fill system control 4 Check hoppers for bridging If bridging is a problem lower drop tubes Problem 5 Fill system motor overloads 1 Check for objects i...

Page 38: ...Parts Listing 38 MC2507A ULTRAFLO Cage Free Feeder Line Components Parts Listing 1 2 4 3 5 6 7 8 9 11 10 12 13 14 15 17 18 19 21 22 16 20 24 23...

Page 39: ...ULTRA FLO Upper Hanger 56118 10 ULTRA FLO Lower Hanger 56117 11 Upper Level Feeder Support 56036 12 20 6 1m Perch Pipe 52767 13 Pipe Coupler 52900 1 14 Conduit Plug 56264 15 Vike 2 Feeder Manifold 559...

Page 40: ...4 20 x 63 Bolt 2152 4 1 4 20 Ser Flg Nut 46460 5 1 4 20 x 3 x 2 38 U Bolt 7975 2 1 5 4 3 Actual Size Hardware shown Actual Size Item Description Part No 1 UF Motor Support 56550 2 1 4 20 Ser Flg Nut 4...

Page 41: ...Part No 13405 and Lock Kit Part No 57375 Item Description Part No 1 Clean out 13405 2 U Bolt Pipe Clamp 57374 3 Clean out Lock 57376 4 1 4 20 U Bolt 7975 5 1 4 20 Ser Flg Nut 46460 6 1 4 20 Wing Nut...

Page 42: ...Parts Listing 42 MC2507A Power Unit and Driver Assembly 29 21 2 15 10 3 6 18 5 4 8 9 16 22 14 13 12 23 11 7 25 20 19 17 1 26 24 27 28...

Page 43: ...8213 8213 8213 8213 8213 8213 8213 13 Sprocket 54383 54383 54383 54383 54383 54383 54383 14 5 16 18x7 8 Cap Screw 6850 1 6850 1 6850 1 6850 1 6850 1 6850 1 6850 1 15 Base Connector Weldment 9636 9636...

Page 44: ...y Assembly 28429 10 Ceiling Bracket 28550 11 Handle Shank 3148 12 Drill Adapter Shaft 3151 Item Description Part No 13 Winch Handle Pin 3761 14 Winch Drive Tube 4 2884 1 Winch Drive Tube 8 2884 2 15 P...

Page 45: ...Parts Listing 45 MC2507A Winch Part No 47687 Item Qty Description Part No 1 1 Pawl 47687 5 2 1 Input Shaft Assembly 47687 1 1 2...

Page 46: ...of Change ECO New Manual 35668 Contact your nearby Chore Time distributor or representative for additional parts and information CTB Inc PO Box 2000 Milford Indiana 46542 2000 USA Phone 574 658 4101 F...

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