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The following is a chart to determine the amount of salt required to raise a pool or spa to 5000 ppm 

 
 

 
 

 

ppm Salt Levels 

 

Number of KG of Salt to Be Added 

 

 

ppm Salt 

 

 

Pool and or spa Volume (litres) 

 

 

 

1,000 

100,000 

200,000 

300,000 

400,000 

500,000 

600,000 

700,000 

800,000 

900,000 

1,000,000 

5000 

CORRECT  CORRECT  CORRECT  CORRECT 

CORRECT 

CORRECT 

CORRECT  CORRECT  CORRECT  CORRECT  CORRECT 

4800 

20 

40 

60 

80 

100 

120 

140 

160 

180 

200 

4400 

60 

120 

180 

240 

300 

360 

420 

480 

540 

600 

4000 

10 

100 

200 

300 

400 

500 

600 

700 

800 

900 

1000 

3800 

12 

120 

240 

360 

480 

600 

720 

840 

960 

1080 

1200 

3500 

15 

150 

300 

450 

600 

750 

900 

1050 

1200 

1350 

1500 

3200 

18 

180 

360 

540 

720 

900 

1080 

1260 

1440 

1620 

1800 

3000 

20 

200 

400 

600 

800 

1000 

1200 

1400 

1600 

1800 

2000 

2700 

23 

230 

460 

690 

920 

1150 

1380 

1610 

1840 

2070 

2300 

2500 

25 

250 

500 

750 

1000 

1250 

1500 

1750 

2000 

2250 

2500 

0-(Initial Salt Addition) 

50 

500 

1000 

1500 

2000 

2500 

3000 

3500 

4000 

4500 

5000 

 
 

 

“Note: 
There may already be some salt present in the pool or spa water. 
Be sure to test the salt levels prior to adding more salt to the water.” 

SALT CHART FOR CORRECT MAINTENANCE 

Summary of Contents for CHLOR-25

Page 1: ... must be maintained KEEP OUT OF REACH OF CHILDREN READ THE LABEL AND OPERATING MANUAL BEFORE USING REGISTRATION NO 29088 PEST CONTROL PRODUCTS ACT WARNING Operating the ChlorKing Saline Chlorination System Model CHLOR 5 0 without water flow through the cell can cause a buildup of flammable gases which can result in FIRE OR EXPLOSION WARNING Do not use this device with bromide products NOTICE TO US...

Page 2: ... REGISTRATION NO 29088 PEST CONTROL PRODUCTS ACT This electrode must only be used on this model of chlorine generating device READ THE LABEL AND REFER TO OWNER S MANUAL OF THE ChlorKIng Saline Chlorination System Model CHLOR 5 0 BEFORE USING CHLORKING INC 2935 NORTHEAST PARKWAY ATLANTA GEORGIA U S A 30360 1 800 536 8180 ...

Page 3: ...2019 2076 2019 10 USER S GUIDE MODEL CHLOR 5 0 ...

Page 4: ...R BEFORE INSTALLATION 8 9 SALT CHART FOR CORRECT MAINTENANCE 10 TOOLS AND PARTS REQUIRED FOR INSTALLATION 11 INSTALLING YOUR SYSTEM PLUMBING 12 13 ELECTRICAL 14 SPECIFICATIONS AND FUSE SIZING 15 STARTING THE SYSTEM 15 GENERAL OPERATION 16 MAINTENANCE AND CLEANING 17 TABLE OF CONTENTS ...

Page 5: ...maintained KEEP OUT OF REACH OF CHILDREN READ THE LABEL AND OPERATING MANUAL BEFORE USING REGISTRATION NO 29088 PEST CONTROL PRODUCTS ACT WARNING Operating the ChlorKing Saline Chlorination System Model CHLOR 5 0 without water flow through the cell can cause a buildup of flammable gases which can result in FIRE OR EXPLOSION WARNING Do not use this device with bromide products NOTICE TO USER This p...

Page 6: ... the operation of your new system as well as water chemistry guides warranty information and much more If at any time you need additional information on your system please feel free to contact us Titanium Electrode Replacement Electrode for the ChlorKing Saline Chlorination System Model CHLOR 5 0 REGISTRATION NO 29088 PEST CONTROL PRODUCTS ACT This electrode must only be used on this model of chlo...

Page 7: ...ctrodes will not be honored if the system is operated in water temperatures lower than 15 degrees C ChlorKing warranties of the titanium electrodes will not be honored if the system is operated in water where the salt concentration is lower than 3000 ppm During the warranty period the customer shall return the defective component freight prepaid accompanied by the original invoice or proof of purc...

Page 8: ...are off All boxes on your ChlorKing system contain high voltage components Never open any box while power is on WARNING Heavy pool and or spa usage and higher temperatures may require higher chlorine output to maintain proper free available chlorine residuals If additional chlorine is required due to heavy bather loads use granularor liquid chlorine sodium hypochlorite to maintain appropriate chlo...

Page 9: ...m destruction by sunlight by addition of stabilizer cyanuric acid NOTE FOR USE ON SPAS For proper sanitation spas must be completely drained periodically The number of days between COMPLETE DRAINAGE is equal to the volume of spa water in litres divided by 10 times the maximum number of daily spa users Refill spa with water and repeat DIRECTIONS FOR USE of the device HEALTH AND HYPERTHERMIA WARNING...

Page 10: ... never leave large amounts of salt on the surface of the pool as this may cause damage to the pool surface When you add the initial load of salt you will need to add additional chlorine as the salt will cause a chlorine demand Your pool water should be balanced in the following range before turning your ChlorKing system on Water balance parameters Swimming pool Spa Free available chlorine 1 0 3 0 ...

Page 11: ...quire frequent calibration to ensure accurate readings failure to calibrate the equipment will result in inaccurate readings How to Calculate volume of a pool For a rectangular shaped pool Length m x Width m x Average Depth m x 7 5 x 3 8 Litres of water For an oval and round shaped pool Average length m x Average Width m x Average Depth m x 5 9 x 3 8 Litres of water ...

Page 12: ...0 360 420 480 540 600 4000 10 100 200 300 400 500 600 700 800 900 1000 3800 12 120 240 360 480 600 720 840 960 1080 1200 3500 15 150 300 450 600 750 900 1050 1200 1350 1500 3200 18 180 360 540 720 900 1080 1260 1440 1620 1800 3000 20 200 400 600 800 1000 1200 1400 1600 1800 2000 2700 23 230 460 690 920 1150 1380 1610 1840 2070 2300 2500 25 250 500 750 1000 1250 1500 1750 2000 2250 2500 0 Initial S...

Page 13: ...uded to complete the installation Polypropylene tubing Flex PVC tubing Wall anchors Disconnect box fuse box conduit wiring and related material to supply 220v to systems 220v systems only The following tools will be required to complete the installation Power Tools Drill Bits Drill Hole saw Hammer Drill Paddle bit Steel bit drill set Mason bit Hand Tools Taps Set of sockets 2 5cm Hammer 0 9cm Scre...

Page 14: ...ely reducing flow to the point that the flow switch de activates the system 3 If you elect to use the bypass plumbing method 2 you will need to purchase a butterfly valve based on the size of the pipe you are using This can sometimes be cost prohibitive but the upside of this plumbing method is that you are sending filtered water through the cell which reduces the frequency of needing to clean the...

Page 15: ...EEDS THE CONTROLLER PROBES COULD BE CONNECTED TO THE RECTIFIER NOTES THE RECTIFIER COOLING LINES MUST BE CONNECTED FROM THE SUCTION SIDE OF THE PUMP AND AFTER THE FILTER ALWAYS USE FILTERED WATER ALTERNATIVELY IF THERE IS A CONTROLLER PRESENT THE OUTLET LINE THAT FEEDS THE CONTROLLER PROBES COULD BE CONNECTED TO THE RECTIFIER ChlorKing power supply ChlorKing cell PRESSURE DROP PLUMBING METHOD 1 BY...

Page 16: ...ord labeled ORP must be plugged into a controller or a 120v outlet Your ChlorKing system must be wired to the main pump power supply so that if the pump is shut down the power to your ChlorKing system is lost MODEL MAX PRIMARY AC AMPS SYSTEM INPUT VOLTAGE BREAKER REQUIRED Chlor 5 0 9 9 110 120v 20amp Fuse sizing Model Fuse size and type 20amp dual element slow blow RK5 fuse ELECTRICAL SPECIFICATIO...

Page 17: ...ning your system manually you will need to find the point at which you keep a satisfactory level of chlorine in the water It may take several days to find this point If your ChlorKing system is linked to an automatic controller remember that it will only work when the controller is in feed mode It is also a good idea to make sure that your controller is not set in proportional band mode instead tr...

Page 18: ... of box 1 you will notice the amperage needle of the gauge on box 3 increases or decreases Higher amperage higher chlorine production Normal operating amps and volts for this model device are 15v Water flow through the ChlorKing cell is critical Whether you plumbed your system in using the pressure drop or bypass method pleaseensure that you have at least 75 Lpm through the cell to achieve the rat...

Page 19: ...on the plates especially at the top of the cell This buildup needs to be cleaned by removing the cell from the housing and soaking it in a dilute muriatic solution 1 5 for about 10 15 minutes Reverse polarity systems will need to be cleaned every 3 6 months Warranty s will not be honored if it is determined that the cell has not been cleaned regularly 1 Muriatic acid is corrosive please follow saf...

Page 20: ...formation This service and this information do not replace the official hard copy label The PMRA does not provide any guarantee or assurance that the information obtained through this service is accurate current or correct and is therefore not liable for any loss resulting directly or indirectly from reliance upon this service ...

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