CHINT ASTRONERGY Al-40 Series Installation Instructions Manual Download Page 5 | Manualshive

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4

1.3 Components

(1) Roof hook (2) End clamp

(3) Middle clamp (4) Aluminum rail

(5 )M8x90 T-splice bar (6) M8*25 T-head bolt+flange nut

(7) Wood screw

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Summary of Contents for ASTRONERGY Al-40 Series

Page 1: ...MOUNTING SYSTEM INSTALLATION ...

Page 2: ...ew 1 2 Drawing 1 3 Components 1 4 Installation steps 2 Corrugated metal sheet roof mounting system Al 40 series installation 2 1 Overview 2 2 Drawing 2 3 Components 2 4 Installation steps 3 Aluminum56 mounting system installation 4 After sale service warranty Contents ...

Page 3: ...2 1 Tile on roof mounting system Al 40 series installation 1 1 Overview Module CHSM6610P 250W 40mm Arrangement 1 4 Tilt angle follow the roof top A Aluminum rail Used for installing module B A C ...

Page 4: ...3 B End clamp Middle clamp Used for fixing module C Roof hook Used for connecting alumnium rail and roof rafter 1 2 Drawing ...

Page 5: ...4 1 3 Components 1 Roof hook 2 End clamp 3 Middle clamp 4 Aluminum rail 5 M8x90 T splice bar 6 M8 25 T head bolt flange nut 7 Wood screw ...

Page 6: ...e picture below the distance between front and back is 1020mm and between right and left is 1400mm 3 Put the aluminum rail on the roof hook Put the T head bolt in the notch of the aluminum rail and through the hole of the roof hook then fix it securely with flange nut Roof Tile Wood Rafter Aluminum 1400mm Roof hook 1020mm ...

Page 7: ... aluminum rail with T splice bar and M8 10 inner flange bolt 5 Put the module on the aluminum rail and fixed with end clamp and middle clamp Aluminum Roof hook T head Flange Aluminum rail T splice bar End Module Middle clamp ...

Page 8: ... of clamp put the T head bolt in the notch of the aluminum rail with M8 inner flange bolt connected and fixed securely End clamp fixing Middle clamp fixing 7 Installing all the modules as 3 6 till complete Module Clamp ...

Page 9: ...allation 2 1 Overview Module CHSM6610P 250W 40mm Arrangement 1 4 Tilt angle follow the roof top B A C A Aluminum rail Used for installing module B End clamp Middle clamp Used for fixing module C M10X200 hanger bolt EPDM Used for connecting aluminum rail and metal roof ...

Page 10: ...9 2 2 Drawing 2 3 Components 1 M10X200 hanger bolt EPDM 2 End clamp ...

Page 11: ...lation steps 1 Fixing the M10X200 hanger bolt EPDM on the upper part of the metal roof which area planed to install the module and check whether the flange nut is screwed securely 2 Place the hanger bolt on the roof as the picture below the distance between front and back is 1020mm and between right and left is 1000mm 1000mm 1020mm ...

Page 12: ...aluminum rail and through the hole of the hanger bolt then fix it securely with flange nut 4 Connecting the two aluminum rail with T splice bar and M8 10 inner flange bolt M10X200 hanger bolt EPDM Aluminum rail Aluminum T head bolt Metal roof M10X200 hanger bolt EPDM Flange Aluminum rail T splice bar ...

Page 13: ...mp 4 Installation of clamp put the T head bolt in the notch of the aluminum rail with M8 inner flange bolt connected and fixed securely End clamp fixing Middle clamp fixing 5 Installing all the modules as 3 6 till complete End clamp Middle clamp Module Middle clamp Module End clamp ...

Page 14: ...mp Picture Material SUS 304 AL 6063 T5 AL 6063 T5 AL 6063 T5 AL 6063 T5 Installation Steps Determine the position of the roof hooks according to your design L1 Distance between rails is 0 6x panel length L2 Distance between roof hooks no longer than 1200mm L2 1200mm Distance between L feet no longer than 600mm L1 L2 ...

Page 15: ...itions or simply lift them up slightly 2 Insert the roof hook to the wooden beam Fix the roof hooks with screws 3 Maintenance The roof hook must not press against the roof tile Place it flat If necessary shim the roof hook with wood Wrong Correct ...

Page 16: ... the roof hook comes through Caution Must not use fixed roof hook as a ladder as this extreme point load could dam age the tile below Installation of the rails on roof hooks Your rails consist of different length always begin with the shortest piece Install the rails on the roof hooks loosely at first using T screw 1 2 3 4 ...

Page 17: ...irst bolt firmly Then slide the next rail into the splice When comes together fasten the other bolt The con nection is finished An expansion gap at the rail joints is suggested Leave a gap about a finger width Place the first module of the bottom row Slide the end clamp tightly against the module and fasten it Install the end clamp and mid clamps 1 1 2 3 4 5 6 ...

Page 18: ...17 The rail should leave a space of 25mm 30mm Clamp Installation d 25 30mm 20 20 60 ...

Page 19: ...18 Slide the next module against the installed module Fasten the mid clamp Install other modules and clamps in this way Keep module even Finished End Clamp Mid Clamp ...

Page 20: ...he cost related to the productions with defects including the cost of reconnais sance to inspect the condition of defects on site repairing and replacement works and materials test etc 3 If Astronergy fails to repair or collect and replace any rejected goods as and when requested by Buyer in accord ance with Product warranty Buyer may upon reasonable advance notice to Astronergy itself or through ...

Page 21: ...399 Japan KoyoAstro Co Ltd 1 5 6 Higashi Nihonbashi Chuo ku Tokyo 103 0004 Japan Tel 03 5820 2141 Fax 03 5820 2142 Korea Astronergy Solar Korea 5th FL Cowell Bldg 66 1 Banpo Dong Seocho Gu Korea Tel 82 0 2 2226 3911 Fax 82 0 2 2226 3910 Thailand Astronergy Solar Thailand Co Ltd 184 88 Forum Tower 18FL Ratchadapisek Rd Huay Kwang Bangkok 10320 Thailand Tel 662 645 4155 Fax 662 245 3185 CORPORATE HE...

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