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Chikusui Canycom CG431 Tractor, Operator'S Manual

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Chikusui Canycom CG431 Tractor Operator'S Manual Download Page 6

Contents

1. Safety

 

1

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.  Controls and Components 

10

Name and Function of Controls . . . . . . . . . . . . . . . . . . . 10

3.  Specifications 

14

Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Contents of Tool Bag  . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.  Operation 

16

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pre-start up Inspection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Unfolding/Folding Step  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Summary of Contents for CG431 Tractor

Page 1: ...ury or death Keep this manual for future reference by you and by all those who operate and maintain this machine CHIKUSUI CANYCOM INC 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Tel 81 0 943 75 2195 Fax 81 0 943 75 4396 Original Instructions in English Front Flail Brushcutter CG431 Tractor Operator s Manual 5116 5103 000 ...

Page 2: ...uarters TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 Foreign Trade Center TEL 81 0 3 3552 6277 FAX 81 0 3 3552 6288 All rights reserved Unauthorized use or reproduction of this material is prohibited Authorized Dealer CHIKUSUI CANYCOM INC ...

Page 3: ...his machine may not be operated on public road or what is considered to be public road It is the sole responsibility of the operator to consult the local regulations Do not modify this machine or do not operate this machine with safety covers removed or open A serious accident could result Thank you for purchasing this machine This manual provides information needed for safe and effective use and ...

Page 4: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 5: ... on the model label as shown below and the make and type of the engine can be found in Chapter 3 Specifications of this manual Page14 After Sales Service Location of Model Label Model Label The replacement or repair parts for this product shall remain available for seven years after the production of this type of machine is discontinued Availability of Spare Parts 5116M 0004 030E 5116M 0004 010E L...

Page 6: ...ation 4 Operation 4 Servicing 8 2 Controls and Components 10 Name and Function of Controls 10 3 Specifications 14 Product Specifications 14 Contents of Tool Bag 15 4 Operation 16 Preparation 16 Pre start up Inspection 16 Checking and Filling Fuel 16 Unfolding Folding Step 17 ...

Page 7: ...r 30 Levelling Step 31 Hydraulic Cooling Fan 32 Fire Extinguisher 33 Fire Extinguisher Location 33 Using Fire Extinguisher 33 5 Maintenance 34 Maintenance Schedule 34 List of Fluids and Lubricants 39 Grease Points 40 List of Consumables and Spares 40 Body Panels 43 Opening Top Cover 43 Removing Side Covers 44 Removing Front Cover 44 Removing Controls Cover 44 ...

Page 8: ...52 Fuel Filter Cartridge 53 Hydraulic System 54 Hydraulic Fluid 54 Suction Filter 56 Return Filter Element 57 Drive Train 58 Track 58 Drive Motor Lubricant 59 Greasing 60 Control Stick 61 Electrical System 62 Battery Fluid 62 Charging Battery 64 Fuses 65 Slow Blow Fuses 66 Imprement 68 Attaching Detaching Implement 68 ...

Page 9: ...od the instructions for handling this machine and received the receipt Appendix Operator s Manual for Engine Be sure to read and understand it together with this manual After Use Care 69 After Normal Use 69 After Cold Weather Use 69 Storage 70 6 Troubleshooting 71 Troubleshooting 71 7 Transporting 76 Hauling 76 Loading and Unloading 76 Hoisting and Towing 78 ...

Page 10: ...instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep labels clean and legible Do not use solvents or gasoline to clean labels Replace these labels immediately if they have been removed have fallen off or become illegible Use part number written on the label or shown in this manual to order a replacement label from your CAN...

Page 11: ...und cutting rotor Otherwise it may cause abnormal vibration by unbalanced cutting rotor and may cause malfunction Never work with reverse cutting rotor direction when using implement translation function It may cause serious injury by thrown object such as gravel stone 5116M 0101 020E 1 5116 5224 000 2 5116 5225 000 7 5116 5223 000 3 5229 5221 000 4 5229 5222 000 5 5229 5225 000 6 5116 5218 000 8 ...

Page 12: ...ne Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating this type of machine Consult your local authority Operator is responsible for the accidents or hazards caused to other people or to their property This machine has a riding capacity fo...

Page 13: ...resulting in property damage serious injury or death General Driving Always wear protective footwear long trousers hardhat safety glasses and ear protection when operating or servicing the machine Proper clothing will minimize the chance of injury Do not operate the machine if you have long hair loose clothing or jewelry all of which may get tangled in the moving parts Do not operate the machine b...

Page 14: ...ise caution to reduce the chance of skidding or sliding out of control Never operate on the ice Always make certain that there is no obstacle or a person behind machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns To reduce the risk of overturning pay special attention when encountering an obstacle or a slope or when braking on a slope or during a t...

Page 15: ...to the top of a slope do not try to turn the machine around Carefully back down slowly straight down the slope Never use on a slope steeper than 20 degrees Driving on a slope can be dangerous It can cause an overturn resulting in serious injury or death Take the following precautions Do not make sudden maneuvers A sudden start stop or turn can make the machine lose control and could cause an overt...

Page 16: ...eed to help keep machine speed low Cutting When conducting cutting operation take the following precautions Always follow the proper procedures for cutting as described in this manual Shutt off the work site Post signs to inform that cutting operation is underway Close off the site with rope if necessary to keep people especially children off the work site Pay attention to the surrounding area Run...

Page 17: ...certain that building is well ventilated and that the machine is not close to any source of flame or spark including appliances with pilot lights Servicing Do not service the machine when the engine is running If it is absolutely necessary to run the engine while servicing pay attention to the moving parts keep hands feet clothing and any part of your body away from any moving part especially cool...

Page 18: ...ightness and wear Tighten or repair them as needed Do not touch the engine muffler or exhaust pipe while the engine is running or soon after it has stopped These areas will be very hot and can cause burns Engine must be shut off before checking or adding oil ...

Page 19: ...ction of Controls Step Track Idler Wheel Guide Rail Controls Cover Return Roller Sprocket Top Cover Right Side Cover Left Side Cover Fire Extinguisher Roller 5116M 0201 010E Front Cover Hydraulics Connectors Upper Hitch Lower Hitch Lower Hitch ...

Page 20: ... 11 Controls and Components 2 9 4 Variable Speed PTO Model Normal Model 4 5 6 7 14 15 8 10 11 12 13 1 3 5116M 0201 021E 1 2 5 6 7 14 15 8 9 10 11 12 13 ...

Page 21: ... brake switch is used to engage parking brake 6 Main Switch Main Switch is used to start or stop engine 7 Implement Translation Implement translation switch is used to move implement sideways 8 Horn Button Pressing this button sounds horn Use this for warning during traveling or signaling during operation 9 Control Stick Control Stick is used to control the traveling direction forward or backward ...

Page 22: ...il Pressure Warning Oil pressure warning lamp indicates if oil pressure is normal Under normal condition it goes off when engine starts 19 Charge Lamp Charge lamp indicates the condition of battery charge system Under normal condition it goes off when engine starts 20 Implement Indicator Implement indicator lamp lights up when implement is rotating It also indicates the rotating direction 21 Auxil...

Page 23: ...3 Type Water cooled 4 cycle Diesel in line 4 cylinder Cylinder Bore Stroke mm 87X92 4 Displacement cm3 cc 2197 2197 Rated Output kw PS rpm 33 0 44 8 2600 Maximum Torque N m kgf m rpm 145 1 14 8 1500 Starter System Electric Fuel Diesel Fuel Fuel Consumption g kW h g PS h 255 190 Fuel Tank Capacity L 52 Oil Capacity L 9 7 Coolant Capacity L 8 5 Electr Battery Type 100E41R Battery Capacity V AH 12 80...

Page 24: ...ering Twin HST Tranamission Oil Capacity L 42 Brakes Hydraulic These specifications are subject to change without notice No Content Quantitiy Note 1 Operator s Manual 1 This Manual 2 Operator s Manual for Engine 1 3 Fire Extinguisher 1 4 Operator s Manual for Extinguisher 1 Contents of Tool Bag ...

Page 25: ...y Pre start up Inspection Preparation Always perform an inspection before use Refer to Maintenance Schedule page 34 for the inspection schedule and procedure Checking and Filling Fuel 1 Check fuel gauge If fuel level is low fill fuel Fuel Gauge 5116M 0401 010E Fuel Filler Cap 5116M 0401 020E 2 Open fuel filler cap to fill fuel 3 Replace filler cap back in place and close it securely Fuel capacity ...

Page 26: ...with stopper in either position Unfolding Folding Step 1 Pull stopper knob and fold step 2 Once step is fully folded release stopper knob so that step locks in this position Step Stopper Knob 5116M 0401 040E 1 Hold step firmly and pull stopper knob 2 Unfold step Once step is fully unfolded release stopper knob so that step locks in this position Step Stopper Knob 5116M 0401 030E Folding Step Unfol...

Page 27: ... Do not turn main switch to start when engine is running Starter motor and or engine may be damaged Do not turn starter for more than 15 seconds If engine does not start turn main switch back to off and wait for 30 seconds or more before attempting to start again Do not use this machine in temperatures above 40ºC or below 15ºC This machine cannot perform adequately in these temperature ranges Usin...

Page 28: ...to stop Automatic Implement Switch Implement Switch 5116M 0402 020E Do not use this product in dusty places such as desert Dust may clog air cleaner or enter engine which may reslt in loss of performance and an accident It also causes excessive wear Do not use this machine in the altitude above 1500m in its original configuration This machine cannot perform adequately above that altitude Using thi...

Page 29: ...for about 10 seconds when starting in normal temperature and for about 20 to 30 seconds when starting in cold weather ambient temperature below 5 C There is no need to preheat if engine is already warm NOTE Main Switch Start Implement Translation Switch Right Horn Center Aux Transmission STOP Preheat OFF 5116M 0402 060E Parking Brake Drive 1 Parking Brake 2 Imprement Switch 3 Safety Switch ON 4 St...

Page 30: ...ON Start OFF 7 Turn main switch to start position to start engine Once engine starts release key immediately switch will automatically return to on position 8 Make certain warning lamps coolant temp oil pressure charge lamp are not lit If any of them remain lit refer to Troubleshooting page 71 and take an appropriate measure 9 Allow engine to warm up by running it for about 5 minutes without any l...

Page 31: ... tip over Always stand on step when traveling on machine Never operate control stick off of machine This may cause machine to run over or crush operator Always move the steering levers back to the neutral position before releasing Letting it go from other operating positions may result in sudden deceleration and can cause machine to tip over or operator to fall or to be thrown Driving 1 M a k e c ...

Page 32: ...P Reverse Normal Parking Brake Switch 5116M 0402 010E Parking Brake Drive 1 Parking Brake 2 Imprement Switch 3 Safety Switch ON 4 Start Engine HI LO 6 Move control stick gradually forward to move machine forward or move it backward to travel backward The angle of control stick controls the machine speed Forward Backward Control Stick 5116M 0402 120E If parking brake switch is in parking position m...

Page 33: ...ke a sudden stop Machine may skid or tip over Do not release steering levers suddenly Machine may stop suddenly and skid or tip over Always park on a firm level place Never park on a potentially dangerous place Avoid parking on a slope Never park on a slope with an incline of 15 degrees or steeper If it is absolutely necessary to park machine on a slope less than 15 degrees make certain to apply p...

Page 34: ...ng Brake Switch 5116M 0402 010E Parking Brake Drive 1 Parking Brake 2 Imprement Switch 3 Safety Switch ON 4 Start Engine HI LO 4 Turn parking brake switch to parking position Main Switch Start Implement Translation Switch Right Horn Center Aux Transmission STOP 1 Parking Brake 2 Imprement Switch 3 Safety Switch ON 4 Start Engine ON OFF Main Switch 5116M 0402 160DE 5 Turn main switch to OFF positio...

Page 35: ...k with implement s shield open if applicable When working drive forward Machine is intended to perform the intended job while moving forward and this best prevents stones and debris from being thrown Turn implement switch to ON only when working Keep it in OFF position all the other times Never attempt to work brush on or near the edge of a ditch or bank Shoulder of a ditch or bank may collapse Pa...

Page 36: ...performance or short life When something is tangled to implement stop engine immediately and remove the tangled object Such object causes excessive vibration or load which damages machine 1 Move throttle lever to fast position to increase engine speed Operating Implement Irrust indicates Hay Collector Model Throttle Lever 5116M 0402 101E 2 Use implement height lever to set the desired cutting heig...

Page 37: ...he side If implement is translated and rotation direction switch is in reverse implement stops When something gets tangled to implement changing the rotating direction back and forth may help untangle NOTE 4 Use rotation direction switch to choose the direction of implement rotation Stop On Press and turn Push to stop Automatic Implement Switch Implement Switch 5116M 0402 020E 5 Push and turn impl...

Page 38: ...ent implements Use only the implements that are specifically designed and certified for this machine Refer to the instructions for the specific implement 1 Move throttle lever to adjust engine speed 2 Move implement direction lever to adjust the speed and direction of implement Reverse Rotation Normal Rotation Implement Direction Lever 5116M 0403 120E ...

Page 39: ...direction is set in reverse implement can only translate to 100mm to the right When implement is translated and then direction switch is set in reverse implement does not run NOTE Translating Implement Always make certain of the safety of your surroundings before translating implement Always lift up implement when translating Translating implement while it is resting on the ground may cause damage...

Page 40: ...utomatic Manual Step Leveling Switch 5116M 0403 050E Step Leveling Switch 1 Automatic step levelling switch activates or deactivates automatic step levelling function When activated switch illuminates Manual Levelling 2 When automatic levelling is deactivated tilting manual leveling switch to the right turns step to the right clockwise as seen from behind and tilting it to the left turns step to t...

Page 41: ...h prop Page 43 2 Set fan mode selector switch to select an appropriate mode for the desired operation Cleaning Do not use when working Normal Use Working in dusty area Mode 1 2 3 Usage 5116M 0403 080E Hydraulic Fan Control Mode Switching 3 Select mode 2 for normal operation 4 Select mode 3 for working in a dusty area 5 Select mode 1 when cleaning radiator Set switch back to 2 or 3 when cleaning is...

Page 42: ...and the attached Fire Extinguisher Operator s Manual thoroughly before use Refer to the fire extinguisher operator s manual for its use 5116M 0404 010E 1 Fire extinguisher is attached on the left side of controls cover Fire Extinguisher Using Fire Extinguisher ...

Page 43: ... at idle and at full without load Engine shall stay running smoothly Contact your CANYCOM representative for inspection When accelerating engine throttle lever shall move smoothly and engine shall accelerate smoothly without stopping or knocking Exhaust Warm up engine thoroughly and observe exhaust sound and gas from idle to fast speed exhaust sound shall be normal and smoke shall not be excessive...

Page 44: ... pipes Fuel hoses shall be free of damage or deterioration Fuel filter shall not be excessively dirty or clogged Cleaning Page 53 Injection puressure and injection condition from the nozzle shall be normal this may be skipped if running and exhaust condition is normal at idle and under acceleration Contact your CANYCOM representative for inspection There shall not be sediment or water in fuel tank...

Page 45: ...s machine shall move normally and free of irregular noise or overheating Hydraulic fluid shall be filled to a proper level clean and free of dirt or contamination Inspecting Changing Page 54 There shall be no fluid leaks in or around fluid tank Undercarriage Wheels Sprockets Idlers Shall be free of cracks defromation or excessive wear Irregular noise or overheating shall not be observed from axles...

Page 46: ...hall be observed when hydraulic pump is in operation Amount and pressure of discharge under load shall be within the standard range specified by the manufacturer this may be skipped if irregular vibration noise or heat described above is not observed Plumbing Plumbing shall be free of cracks damage twists or deterioration There shall be no leaks in pipes hoses joints or seals Plumbing shall be mou...

Page 47: ...formation or corrosion Fastening bolts or nuts shall not be loose or missing Body Panels Shall be free of cracks or deformation Doors or lids shall open and close and lock shall lock properly Fastening bolts or nuts shall not be loose or missing Step Shall fold unfold and lock properly Labels Warning labels and instruction plates shall be clean legible and free of damage Instruments Instruments sh...

Page 48: ...igh viscosity index hydraulic fluid ISO VG46 or Diesel engine Oil API rating CD or better SAE rating 10W 30 When using in cold climate below 15 C use ISO VG32 anti wear hydraulic fluid 42L Drive Motor Lubricant Change Initially After 200 hours Every 1000 hours afterwards Gear Oil API rating GL 4 SAE rating 90 0 6L Grease Every 100 hours Lithium all purpose grease NLG No 2 or equivalent Engine Cool...

Page 49: ...hours Initially after 50 hours 1 Hoses Raddiator 51160321001 Every 2 years or if defective 1 51160325000 Every 2 years or if defective 1 51160327001 Every 2 years or if defective 1 51160357000 Every 2 years or if defective 1 Hoses Hydraulic Fan 51166041000 Every 2 years or if defective 1 51166042000 Every 2 years or if defective 1 51166043000 Every 2 years or if defective 1 Air Cleaner Element Out...

Page 50: ...51166253000 Every 2 years or if defective 1 51166254000 Every 2 years or if defective 1 Hoses Rotor 51166343000 Every 2 years or if defective 2 51166344000 Every 2 years or if defective 1 51166345000 Every 2 years or if defective 2 51166346000 Every 2 years or if defective 1 51166347000 Every 2 years or if defective 1 51166348000 Every 2 years or if defective 1 Drive Train Track 51162106000 If def...

Page 51: ...or if defective 1 51166143000 Every 2 years or if defective 1 51166144000 Every 2 years or if defective 1 Electric System Battery 100E41R 36610502000 If defective 1 Fuse 10A Red 09801001004 If defective 5 Fuse 15A Blue 09801001504 If defective 3 Fuse 20A Yellow 09801002003 If defective 1 Fuse 30A Green 09801003003 If defective 1 Fuse 40A Green 09801004003 If defective 1 Fuse 60A Yellow 09801006005...

Page 52: ...installing body panels beware of sharp edges and pinch points Make certain to reinstall panels and closing doors after removing or opening for repairs or inspection Lever 5116M 0504 010E 2 Open top cover fully until it stays firmly in that position with prop Prop 5116M 0504 020E Do not open engine cover while engine is running ...

Page 53: ...ne to undo upper catch 5116M 0504 030E Side Cover Removing Side Covers Front Cover 5116M 0504 040E Removing Front Cover Controls Cover 5116M 0504 050E Removing Controls Cover 1 Remove side covers on both sides 2 Undo 6 bolts to remove front cover 1 Undo 4 bolts 2 Pull controls cover away from machine to remove ...

Page 54: ... gauge fully and pull it out again Dispose of drained oil properly Make certain to fill engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to engine Inspecting Oil Level Gauge 5116M 0505 010E To obtain correct reading check oil level before starting or wait about 10 minutes after stopping engine to al...

Page 55: ...Remove filler cap 4 Remove drain plug to drain oil 5 Clean drain plug and put it back in place and tighten it securely 6 Fill oil 7 Check oil level 8 Replace filler cap 9 Close top cover Changing 4 Visually check oil level If it is below lower limit fill 5 Visually inspect the condition of oil If it is dirty or its viscousity is not right change oil 6 Install oil level gauge 7 Close top cover Leve...

Page 56: ... oil 7 Start engine and make sure there is no leak from filter Coolant Do not open radiator cap when engine or radiator is hot Opening cap when they are still hot may release boiling coolant and cause severe burns Wait for engine to cool after operation about 10 minutes before opening Take extreme care when handling coolant antifreeze solution is inflammable Avoid exposure to open flame It is also...

Page 57: ...ppropriate drain pan 2 Open top cover and hold it securely in place with prop 3 Remove radiator cap Changing Coolant capacity and grade Page 39 NOTE Cap FULL LOW 5116M 0505 080E 1 Open top cover and hold it securely in place with prop 2 Remove cap and fill coolant to FULL line 3 Replace cap 4 Close top cover Filling Radiator Cap 5116M 0505 090E Maintain sufficient amount of coolant Insufficient am...

Page 58: ...value for the ambient temperature is 5 C lower than the actual minimum temperature Antifreeze to use Long Life Coolant LLC Use pure water to make antifreeze mixture NOTE 4 Remove drain plug to drain coolant 5 Wash inside radiator with running water 6 Replace drain plug Drain Plug 5116M 0505 100E Filler 5116M 0505 110E Reservoir Tank 5116M 0505 070E 7 Fill coolant into radiator up to filler 8 Chang...

Page 59: ...ed 1 Open top cover and hold it securely in place with prop 2 Undo locks to remove air cleaner lid 3 Remove air cleaner elements Lock Air Cleaner Lid 5116M 0505 120E 4 Tap element lightly to dust out If necessary blow compressed air from inside of element to bloww off dust If element is extremely dirty or damaged replace with a new one 5 Install air cleaner elements and replace air cleaner lid Sec...

Page 60: ...Slippage also reduces belt life 1 Open top cover and hold it securely in place with prop 2 Push in the middle of belt to check amount of bending If it is not correct adjust 5116M 0505 140E 1 Loosen bolt that fixes alternator 2 Move altornator to adjust belt tension 5116M 0505 150E Amount of bending 7mm with 5kgf NOTE Inspecting Adjusting ...

Page 61: ...p for 5 seconds 5 Tighten bleeder plug 6 Close top cover Bleeder Plug 5116M 0506 010E When air enters into fuel system after it is completely run dry or fuel filter is replaced it becomes impossible to start engine If that happens bleed fuel system as follows Draining Water 1 Remove left side cover 2 Remove drain plug to drain water and sediment along with remaining fuel 3 Replace drain plug 4 Ins...

Page 62: ...lter wrench Fuel Filter Cartridge 5116M 0506 030E Oil Seal 5116M 0505 060E 3 Prepare new filter cartridge Coat its oil seal with fresh fuel 4 Install cartridge and tighten it fully with hand 5 Fill fuel and bleed fuel system 6 Start engine and make sure there is no leak from filter 7 Install controls cover ...

Page 63: ...If fluid is dirty change 6 Install right side cover Inspecting Fluid Level Sight 5116M 0507 010E Dispose of drained fluid properly Maintain sufficient amount of hydraulic fluid in hydraulic system If there is not sufficient amount of fluid air can enter into circuit affecting its operation and reducing efficiency To obtain correct reading check fluid level before running engine Fluid gets hot and ...

Page 64: ...ler 3 Check fluid level 4 Replace filler cap Filling Filler Cap 5116M 0507 030E 1 Have an appropriate drain pan 2 Remove right side cover 3 Remove drain plug to drain fluid 4 Replace drain plug 5 Fill fluid 6 Run engine to bleed air in hydraulic circuit 7 Check fluid level 8 Install right side cover Changing Drain Plug 5116M 0507 040E ...

Page 65: ...aulic fluid is changed NOTE Suction Filter Cutting Rotor side Suction Filter Gear Pump side 5116M 0507 060E 4 Undo mount bolts to remove suction filter from tank 5 Install new suction filter 6 Install elbow 7 Install hose with hose clamp 8 Fill fluid Wrap seal tape around threaded part of elbow NOTE Visually check that there is no leak from hose joints or elbows NOTE ...

Page 66: ...k 5116M 0507 070E Return Filter Element Set Screw Holder 5116M 0507 080E 3 Loosen set screw and turn holder to remove 4 Replace element with new one 5 Replace holder 6 Tighten set sctew 7 Install return filter onto tank 8 Install hoses Tightening Torque 14 5kgf cm NOTE Make sure there is no leak from hose joints or elbows NOTE ...

Page 67: ...k tension properly Inproperly tensioned tracks may wear or come off resulting in property damage serious injury or death 1 Park machine on a level surface 2 Lift one side of track by jacking up or hoisting machine Make sure track is parallel to the ground from the side 3 Undo 2 bolts to remove adjuster valve cover 4 Attach grease gun to adjuster valve Inject grease to tighten track Valve 5116M 050...

Page 68: ...en adjuster valve a little to reduce pressure inside adjuster cylinder 4 When sufficiently depressurized remove valve 5 Push idler fork in 6 First put track on the sprocket side then put it around idler 7 Install valve Make sure not to jam o ring Tighten it securely 8 Adjust track tension Valve Idler Fork 5116M 0508 030E Allow machine to cool off before servicing Drive components are very hot afte...

Page 69: ...at drain hole is placed avobe check plug 5 Remove check plug 6 Fill sprcified lubricant into drain hole until it flows out of check hole 7 Replace drain and check plugs Greasing Follow the maintenance schedule to grease up machine Lack of greasing may result in rust excessive wear or seizure When using a manual grease gun pump 5 6 times When the handle of the gun becomes heavy stop pumping immedia...

Page 70: ...aces D B G H C E F 5116M 0508 080E 3 Adjust rods G so that links B start to move at the same time when control stick D is tilted forward and backward 4 Start engine and turn parking brake switch to RUN and observe if machine moves If it does stop engine and adjust again until it does ot move 5 Drive machine straight forward and backward and observe if machine travels straight If it does not move t...

Page 71: ...se with plenty of water and promptly consult a physician Explosion hazard Keep open flame or spark away from battery Hydrogen gas generated during charging is extremely explosive Shock hazard never touch battery terminal Electrocution may result Use wet cloth to clean battery Dry cloth may generate static electricity which may cause explosion Always stop engine turn main switch to OFF and remove k...

Page 72: ... between Upper Level and Lower Level lines 3 If the fluid level is below Lower Level fill Inspecting UPPER LEVEL LOWER LEVEL 5116M 0509 010E Filling 1 Remove right side cover Page 44 2 Remove filler caps 3 Fill distilled water up to Upper Limit 4 Put filler plugs back in place Filler Cap 5116M 0509 020E ...

Page 73: ...p open flame or spark away from battery Hydrogen gas generated during charging is extremely explosive Shock hazard never touch battery terminal Electrocution may result Always disconnect the negative terminal first and connect the positive terminal first Disconnecting or connecting in the opposite order may cause a short circuit When installing the battery make certain to connect the positive and ...

Page 74: ...with the one of the correct amperage 1 Park machine on a level surface 2 Remove right side cover 3 Remove negative cable from terminal 4 Remove positive cable from terminal 5 Remove battery from machine Terminal Terminal 5116M 0509 030E Fuse Box 5116M 0509 050E Spare fuses 10A 15A are provided in fuse box NOTE 5116M 0509 040E 6 Follow instructions in battery charger operator s manual to charge bat...

Page 75: ...op cover If a slow blow fuse blows investigate the cause and repair it before replacing Always replace a slow blow fuse with the one of the correct amperage 5116M 0509 060E Fuse Box A spare fuse is provided in fuse box NOTE Fuse Box 5116M 0509 070E 5 Remove right side cover 6 Open fuse box and inspect fuses 7 If fuse is blown replace it with a new one of the correct amperage 8 Install right side c...

Page 76: ...switch when quick couplers are detached Hydraulic components or plumbing can be damaged Implement Park machine on a level surface when attaching or detaching implement Do not go under implement Always release residual pressure of hydraulic components when detaching implement or oil under high pressure may leak and penetrate through skin and cause injury upon contact Hydraulic fluid is very hot rig...

Page 77: ...aintenance 68 5 Lever 5116M 0510 100E Pin 5 Remove link pins and pins 2 places on both sides 6 Fold down lever to unlock 5116M 0510 110E Joint 7 Lower link to unhook 8 Drive backwards to remove implement ...

Page 78: ...air breather with running water water may enter inside and cause rust or damage Clean machine after use leaving dirt or foreign objects may cause damage Do not attempt to move machine when it becomes inoperable due to freezing 1 Clean machine wash off dirt mud and other foreign matter after use 2 Park machine on a paved or firm dry surface 3 If machine is to be left outside cover machine with prot...

Page 79: ...f covering after machine is cooled off Do not wash engine or control panel with running water water may enter inside and cause rust or damage Clean machine before storage leaving dirt or foreign objects may cause rust or damage Do not store machine in a humid dusty or hot place Fire hazard do not store machine where there is a possiblity of ignition Battery dischages even when it is not in use A b...

Page 80: ... in fuel line Bleed fuel line Page 52 Water in fuel system Drain water Page 52 Insufficient battery capacity Add battery fluid Charge battery Replace battery Page 62 Insufficient or wrong oil Fill or change oil Page 45 Other other than the above Follow the instructions in Starting to restart If problem persists please contact your CANYCOM representative Page 18 Engine stalls Out of fuel Fill fuel ...

Page 81: ...ative Irregular noise or vibration from or around the engine Loose engine mount bolt s Tighten Other other than the above Please contact your CANYCOM representative Excessive oil consumption Please contact your CANYCOM representative Engine overheats Radiator or cooling fan is clogged or blocked Clean Hydraulic cooling fan is in a wrong mode Follow the instructions in Hydraulic Cooling Fan to sele...

Page 82: ...viscosity Change for correct oil Page 45 Other other than the above Please contact your CANYCOM representative Accelerator lever is catching Faulty wire rod or linkage Please contact your CANYCOM representative Other other than the above Please contact your CANYCOM representative Drive Train Machine does not move when control stick is operated Faulty hydraulic system Refer to Hydraulic Systems Pag...

Page 83: ... representative Brake Parking brake does not work well Faulty hydraulic system Refer to Hydraulic Systems Page 54 Other other than the above Please contact your CANYCOM representative Hydraulic System Hydraulic equipment hydraulic motor cylinder does not work properly or does not work at all Insufficient hydraulic fluid Fill or change Page 54 Clogged hydraulic oil filter Change Page 57 Other other...

Page 84: ...Devices Warning lamp does not light Blown fuse Replace Blown bulb Replace Other other than the above Please contact your CANYCOM representative Oil lamp stays on after engine starts Insufficient engine oil Fill Page 45 Other other than the above Please contact your CANYCOM representative Coolant Temperature lamp stays on after engine starts Engine overheats Refer to Engine Page 45 Other other than...

Page 85: ...he width of track and length more than 4 times the height of loading deck of transporter and have anti slip ramp surfaces Secure hooks of loading ramps firmly and flush with loading deck Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay special care when going over the joint between loading deck and ramps machine may tip Do not turn on loading ram...

Page 86: ...g ramps Secure hooks of ramps firmly and flush with loading deck 3 Lift up implement 4 Set auxiliary transmission switch to slow Raise cutting rotor so that it does not hit ramp or loading deck of transporter Drive machine slowly forward onto loading deck 5 Park machine according to the instructions in Stopping Page 24 Tie machine down with rope or tie down belts and secure it onto loading deck of...

Page 87: ...ist the center of slings 5116M 0702 010E Hitch Point Hitch Point Hoisting may require appropriate training or licence Consult with your local authority Use hoisting sling of sufficient strength Always use slings of the same length when more than one is used Pay attention to the balance and the location of the center of gravity of machine ...

Page 88: ... CG431 Kubota V2203 2 800 rpm 98 dB A NOISE LEVEL evaluated based on factory standard NOISE LEVEL Model Engine Rated revolution Steering lever Seat CG431 2 800 rpm 3 0 m s2 3 0 m s2 VIBRATION evaluated based on factory standard VIBRATION ...

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