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For technical questions, please call 1-800-444-3353.

SKU 45689 

        

Rev 02/02

8. 

do not oVerreach.  

Keep proper footing and balance at all times to prevent tripping, 

falling, back injury, etcetera.

9. 

StaY alert.  

Watch what you are doing at all times.  Use common sense.  Do not use this 

product when you are tired or distracted from the job at hand.

10. 

checK For daMaged partS.  

Before using this product, carefully check that it will 

operate properly and perform its intended function.  Check for damaged parts and any other 

conditions that may affect the operation of this product.  Replace or repair damaged or worn 

parts immediately.

11. 

replaceMent  partS and acceSSorieS.   

When  servicing,  use  only  identical 

replacement parts.  Only use accessories intended for use with this product.  Approved 

accessories are available from Harbor Freight Tools.

12. 

Maintain thiS product With care.  

Keep this tool clean and dry.

13. 

Maintenance:  

For your safety, service and maintenance should be performed regularly 

by a qualified technician.

14. 

uSe the right product For the right JoB

.  There are certain applications for 

which this product was designed.  Do not use small equipment, tools or attachments  to do 

the work of larger industrial equipment, tools or attachments.  Do not use this product for a 

purpose for which it was not intended.

SpeciFic product WarningS and precautionS

1. 

ground thiS product.  the 

supplied

 electrical power cord plug for this product 

is a grounded, 115 Volt, 3-prong plug

.  Never remove the grounding prong or modify the 

Plug in any way.  Do not use adapter plugs with this product.  When in use, make sure this 

product is always plugged into a grounded, 115 Volt, 3-hole electrical receptacle with an 

appropriate breaker switch inline.

2. 

MaKe Sure the control SWitch (part #25) iS in the “oFF” poSition BeFore 

plugging in the poWer cord.  (See Figure d, and assy. diagram.)

3. 

do not aBuSe the poWer cord.  

Do not use the Cord to pull the 3-Prong Plug from 

a power outlet.  Keep Cord away from heat, oil, sharp edges, and moving parts.  Replace 

damaged Cord immediately.  Route the Power Cord safely.  Protect it from being damaged 

by other equipment in the shop.  Do not route the Cord where it can be walked on or tripped 

over.

4. 

Maintain a SaFe WorK enVironMent.  

Do not use this product in or near damp or 

wet areas.  Do not expose this product to rain.  Keep work area well lit.  Make sure there is 

adequate surrounding work space.  Use this product in a well ventilated area.  (Read Material 

Safety Data Sheets/MSDS for metals, coatings, and cleaners.)  Do not operate this product 

Summary of Contents for Welding 45689

Page 1: ...ed No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be d...

Page 2: ...s are impaired while taking drugs If there is any doubt do not attempt to use this product 5 USE EYE HEARING BREATHING AND HAND PROTECTION Wear an ANSI approved welding helmet goggles with shaded lens...

Page 3: ...s to do the work of larger industrial equipment tools or attachments Do not use this product for a purpose for which it was not intended SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS 1 GROUND THIS PRODUCT...

Page 4: ...AT ALL TIMES DURING OPERATION Use a vise clamps etcetera not provided 9 OVERUSE CAN CAUSE OVERHEATING After continuous use allow the Spot Welder adequate time to cool before the next use 10 BEFORE TRY...

Page 5: ...l 3 To attach the Lower Tong part 47 to the Spot Welder loosen the four Cap Screws part 3 located at the bottom front of the tool See Figure A and Assy Diagram 4 Slide the Lower Tong part 47 between t...

Page 6: ...AP SCREW 3 FIGURE A TONG ALIGNMENT UPPER TONG 46 TONG TIPS 48 LOWER TONG 47 UPPER TONG 46 LOWER TONG 47 TONG TIPS 48 FIGURE B To Attach The Handle To The Spot Welder 1 To attach the Wooden Handle part...

Page 7: ...WASHER HANDLE 17 BOLT 19 HEX NUT 20 HANDLE BRACKET 18 FIGURE C POWER SWITCH 25 25 HEX SCREW 16 FIGURE D To Attach Tong Tips To The Spot Welder 1 Caution Prior to attaching the Tong Tips parts 48 make...

Page 8: ...between the workpieces and no weld can be made To increase the Tong pressure loosen the front Hex Jam Nut part 10 The more the front Hex Jam Nut is loosened the greater the pressure on the Tong Tips...

Page 9: ...the Power Switch to stop the electrical current To Use The Operating Lever 1 Caution Never touch the Upper and Lower Tongs parts 46 47 when weld ing a workpiece Allow the Tong Tips part 48 and the wo...

Page 10: ...n maintenance or cleaning 2 Before each use inspect the general condition of the Spot Welder Inspect switch power plug and cord assembly and extension cord if used for damage Check for loose screws mi...

Page 11: ...S MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT...

Page 12: ...a l u s n I 4 2 1 w o l e b D C B A f o g n i t s i s n o c h c t i w S r e w o P 5 2 1 h c t i w S y l b m e s s A t c a t n o C A 5 2 1 h c t i w S t c a t n o C B 5 2 1 h c t i w S e l g g o T C 5...

Page 13: ...13 For technical questions please call 1 800 444 3353 SKU 45689 ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement p...

Page 14: ...enance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or conse quential damages arising from the use of our product Some states do not al...

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