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Spot Welder

Model

45689

Set up and operating inStructionS

Visit our website at: http://www.harborfreight.com

 read this material before using this product. 

Failure to do so can result in serious injury. 

SaVe thiS Manual.

Copyright

©

 2001 by Harbor Freight Tools

®

.  All rights reserved.  No portion of this manual or any 

artwork contained herein may be reproduced in any shape or form without the express written 

consent of Harbor Freight Tools.  Diagrams within this manual may not be drawn proportionally.  

Due to continuing improvements, actual product may differ slightly from the product described 

herein.  Tools required for assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

Manual Revised 10g

Summary of Contents for Welding 45689

Page 1: ...ed No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be d...

Page 2: ...s are impaired while taking drugs If there is any doubt do not attempt to use this product 5 USE EYE HEARING BREATHING AND HAND PROTECTION Wear an ANSI approved welding helmet goggles with shaded lens...

Page 3: ...s to do the work of larger industrial equipment tools or attachments Do not use this product for a purpose for which it was not intended SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS 1 GROUND THIS PRODUCT...

Page 4: ...AT ALL TIMES DURING OPERATION Use a vise clamps etcetera not provided 9 OVERUSE CAN CAUSE OVERHEATING After continuous use allow the Spot Welder adequate time to cool before the next use 10 BEFORE TRY...

Page 5: ...l 3 To attach the Lower Tong part 47 to the Spot Welder loosen the four Cap Screws part 3 located at the bottom front of the tool See Figure A and Assy Diagram 4 Slide the Lower Tong part 47 between t...

Page 6: ...AP SCREW 3 FIGURE A TONG ALIGNMENT UPPER TONG 46 TONG TIPS 48 LOWER TONG 47 UPPER TONG 46 LOWER TONG 47 TONG TIPS 48 FIGURE B To Attach The Handle To The Spot Welder 1 To attach the Wooden Handle part...

Page 7: ...WASHER HANDLE 17 BOLT 19 HEX NUT 20 HANDLE BRACKET 18 FIGURE C POWER SWITCH 25 25 HEX SCREW 16 FIGURE D To Attach Tong Tips To The Spot Welder 1 Caution Prior to attaching the Tong Tips parts 48 make...

Page 8: ...between the workpieces and no weld can be made To increase the Tong pressure loosen the front Hex Jam Nut part 10 The more the front Hex Jam Nut is loosened the greater the pressure on the Tong Tips...

Page 9: ...the Power Switch to stop the electrical current To Use The Operating Lever 1 Caution Never touch the Upper and Lower Tongs parts 46 47 when weld ing a workpiece Allow the Tong Tips part 48 and the wo...

Page 10: ...n maintenance or cleaning 2 Before each use inspect the general condition of the Spot Welder Inspect switch power plug and cord assembly and extension cord if used for damage Check for loose screws mi...

Page 11: ...S MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT...

Page 12: ...a l u s n I 4 2 1 w o l e b D C B A f o g n i t s i s n o c h c t i w S r e w o P 5 2 1 h c t i w S y l b m e s s A t c a t n o C A 5 2 1 h c t i w S t c a t n o C B 5 2 1 h c t i w S e l g g o T C 5...

Page 13: ...13 For technical questions please call 1 800 444 3353 SKU 45689 ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement p...

Page 14: ...enance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or conse quential damages arising from the use of our product Some states do not al...

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