Chicago Pneumatic CPLT Instruction Manual And Parts List Download

Page: 3 / 46

Instruction Manual and Parts List

for Light Tower

CPLT

Instruction manual ..................................................................................5

Parts list ..................................................................................................25

Printed Matter N°

1310 3012 13

06/2009

Summary of Contents for CPLT

Page 1: ...Instruction Manual and Parts List for Light Tower CPLT...

Page 2: ......

Page 3: ...Instruction Manual and Parts List for Light Tower CPLT Instruction manual 5 Parts list 25 Printed Matter N 1310 3012 13 06 2009...

Page 4: ...The manufacturer does not accept any liability for any damage arising for modifications addi tions or conversions made without the manufacturer s approval in writing Copyright 2009 Atlas Copco Compres...

Page 5: ...harging 15 4 1 Service intervals 15 4 2 Battery charging 17 4 3 Fuel 18 4 4 Air bleeding the fuel system 18 4 5 Checking the fuel pipes 19 4 6 Cleaning the fuel filter bowl 19 4 7 Engine oil 20 4 8 Ra...

Page 6: ...egrees of freedom for optimal zone lighting 1 2 Reference conditions 1 3 Overall limitations De rating The engine must be capable to handle all the lights in a night shift operation PRP with an ambien...

Page 7: ...teristic E I diagram at rated speed At least contain following points Open voltage normal operation point voltage and current Short circuit current Degree of protection IP54 Insulation class Class H N...

Page 8: ...se Visual alarms Low Oil Pressure High enginetemperature over speed Parameter setting None Operator interface Ignition On Off switch Lights On Off switch Location Inside the canopy Degree of protectio...

Page 9: ...s on the engine before attempting to start and operate the engine Learn how to operate and work safely Know your equipments and its limitations Always keep the engine in good conditions Before allowin...

Page 10: ...c sections The other winch controls the horizontal and vertical positioning of the mast To be able to provide lighting as needed the LT can also be rotated by using a clamp located on the light tower...

Page 11: ...w Pull the horizontal safety pin in order to be able to unfold the post arm and lower the post Pull the post safety pin in order to be able to turn and lower the post and return the pin to the safe po...

Page 12: ...be able to move the mast to its vertical position Pull the little cotter pin from the vertical safety pin in order to be able to pull the vertical mast safety pin Pull and remove the vertical safety p...

Page 13: ...ety pin to the safe position 9 Once the mast has been unfolded and is locked in the vertical position you can raise and set the height of lamps using the hand winch shown below Clockwise to raise coun...

Page 14: ...tch off the ignition switch and repeat the process 5 Check that there are no warning LEDs Oil Pressure Temperature and Battery charge lit Immediately stop the engine if any of these LED are lit The ca...

Page 15: ...efer to the engine manufacturers manual for more information and full details on servicing The lubricating oil change intervals listed in the table below are for Classes CF CE and CD lubricating oils...

Page 16: ...ner Replace if needed Dusty environments may require more frequent changes Fuel filter Water separator Drain and flush Radiator fins Check and clean as needed Battery Check condition Clean cable batte...

Page 17: ...arging the battery When charging the battery remove the battery vent plugs When disconnecting the cable from the battery start with the negative terminal and when connecting them start with the positi...

Page 18: ...reful not to spill fuel during refueling If fuel should spill wipe it off at once or it may cause a fire Stop the engine before refueling Keep the engine and all equipment away from fire Be sure to st...

Page 19: ...s it will be necessary to air bleed the fuel system 4 6 Cleaning the fuel filter bowl Every 100 hours of operation clean the fuel filter in a clean place to prevent dust intrusion 1 Close the fuel fil...

Page 20: ...l filter cartridge Do not touch the muffler or exhaust pipes while they are hot This could cause severe burns Always stop the engine and allow it to cool off before conducting inspections maintenance...

Page 21: ...ent bore polish protection to limit oil consumption GENOIL has an excellent Total Base Number TBN retention and more alkalinity to control acid formation GENOIL prevents Soot build up GENOIL is optimi...

Page 22: ...eration 4 8 Radiator Coolant will last for one day s work if filled all the way up before operation start Make it a rule to check the coolant level before every operation 4 8 1 Checking coolant level...

Page 23: ...ty reasons Never attempt to loosen the hot radiator cap 3 Only after the system has cooled off diagnostics should be attempted 4 Never add coolant while the engine block is still hot 5 Check for possi...

Page 24: ...CPLT 24 1310 3012 13...

Page 25: ...1310 3012 13 25 Parts list...

Page 26: ...26 1310 3012 13...

Page 27: ...L KIT 41 L LABEL MODEL 31 LABEL OPERATING 33 LABEL SHEET 32 M MAST FULL ASSEMBLY 34 MISC PURCHASED PARTS KIT 44 O OUTRIGGER LEG WELDMENT 39 S SERVICE PAK 29 SUSPENSION KIT 43 T TONGUE WELDMENT 38 TRAI...

Page 28: ...tween a part in the list and a part in the illus tration means that the part is not shown in the illustration PART NUMBER If no part number is given the part cannot be obtained as a spare part Parts m...

Page 29: ...02 SERVICE PAK 250H A ENGINE OIL FILTER 1 1310 3126 03 SERVICE PAK 500H A ENGINE OIL FILTER 1 B ENGINE FUEL STRAINER 1 C ENGINE FUEL FILTER 1 D ENGINE AIR FILTER ELEMENT 1 REF PART NUMBER DESIGNATION...

Page 30: ...30 1310 3012 13 ENGINE OIL GENOIL 15W40 A 1626 2262 00 GENOIL 15W40 5 LITER CAN 1 B 1626 2263 00 GENOIL 15W40 20 LITER CAN 1 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY...

Page 31: ...0 3012 13 31 MODEL LABEL 10 1310 4424 01 LABEL CHICAGO PNEU 2 20 1310 4425 01 LABEL CP LOGO 2 30 1310 4749 00 LABEL CPLT 2 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY 1310 4682 00...

Page 32: ...32 1310 3012 13 LABEL SHEET 10 1310 4700 00 LABEL SHEET 1 10 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY 1310 4700 00 00...

Page 33: ...1310 3012 13 33 OPERATING LABEL 10 1310 4701 00 OPERATING LABEL 1 10 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY 1310 4701 00 00...

Page 34: ...34 1310 3012 13 MAST FULL ASSEMBLY 1310 0810 00_01 1310 0810 00 01...

Page 35: ...OCK 2 120 1310 0810 28 BLOCK 3 130 1310 0810 29 WASHER 1 140 1310 0810 30 WINCH 2 WAY 1 150 1310 0810 31 PULLEY 3 160 1310 0810 32 CABLE AR 170 1310 0810 33 ELLIPTICAL FLOOD LIGHT 4 175 1310 0811 03 B...

Page 36: ...36 1310 3012 13 TRAILER ASSEMBLY 1310 0810 01 01...

Page 37: ...0810 51 FENDER 2 80 1310 0810 52 BRACKET TANK FRAME 2 90 1310 0810 53 BRACKET TANK HOLD DOWN 2 100 1310 0810 54 GRILL 1 110 1310 0810 55 BOX DOCUMENT HOLDER 1 120 1310 0810 56 PLATE HANDLE LATCH 2 13...

Page 38: ...0 3012 13 TONGUE WELDMENT 10 1310 0810 12 WINCH 1 20 1310 0810 13 HITCH BALL TRAILER COUPLER 1 30 1310 0810 14 SAFETY CHAIN 2 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY 1310 0810...

Page 39: ...1310 3012 13 39 OUTRIGGER LEG WELDMENT 10 1310 0810 15 JACK STAND 4 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY 1310 0810 05 01...

Page 40: ...EANER MOUNTING 1 60 1310 0810 66 BRACKET RADIATOR MTG 1 70 1310 0810 67 BRACKET MUFFLER SUPPORT BLOCK 1 80 1310 0810 68 BRACKET MUFFLER SUPPORT 1 90 1310 0810 69 ISOLATOR ENGINE MOUNT 4 100 1310 0810...

Page 41: ...FUEL KIT 9 1310 0810 74 PUMP FUEL 1 10 1310 0810 75 TANK 1 20 1310 0810 76 HOSE AR 30 1310 0810 77 HOSE AR 40 1310 0810 78 HOSE CLAMP 8 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY...

Page 42: ...DC CABLE 1 40 1310 0810 82 HARNESS LT SYSTEM 1 50 1310 0810 83 HARNESS LT NEGATIVE DC CABLE 1 60 1310 0810 84 ASSEMBLY FULL CONTROL BOX 1 70 1310 0810 85 LIGHT REAR TRAILER 2 80 1310 0810 86 LIGHT MAR...

Page 43: ...USPENSION KIT 10 1310 0810 89 WHEEL 2 20 1310 0810 90 AXLE ASSEMBLY 1 30 1310 0810 91 BOLT KIT 6 40 1310 0810 92 KIT LEAFSPRING U BOLTS 2 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QT...

Page 44: ...L BUBBLE 1 40 1310 0810 96 CAP RADIATOR ACCESS HOLE 1 50 1310 0810 97 PIN 2 60 1310 0810 98 HANDLES 2 70 1310 0810 99 CLAMP BATTERY WITH J BOLTS 2 80 1310 0811 00 PIN 2 90 1310 0811 01 STRAIN RELIEF 3...

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