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SKU 95838

Page 9

For technical questions, please call 1-800-444-3353.

unPackinG

When unpacking, check to make sure that the item is intact and undamaged.  If any 

parts are missing or broken, please call Harbor Freight Tools at the number shown on the 
cover of this manual as soon as possible.

SEt uP

knife installation and adjustment

WarninG!  Before working on the knives:

Wear ANSI-approved safety goggles and heavy-duty leather work gloves.

• 

Unplug planer and allow knives to cool completely if used recently.

• 

note:  This planer can only use the standard straight knives.  Never try to install any other 

knives on this planer.

Wearing heavy-duty leather work gloves, rotate Knife Drum (8a) until Knife (8c) and 

1. 

Holder (8b) are accessible through the gap between the Base Plates (36, 43) - see 
illustration below left.

turn 

this way 

to loosen 

knife holder

8a
8d

49

knife 

(8c)

knife 

Holder (8b)

2. 

Using provided Wrench (49) turn the Knife Holder Bolts (8d) in the direction shown 
in the picture to the above right to loosen the Knife Holder (8b) from the Drum.  The 
Bolts thread into the Knife Holder, thus releasing pressure on the drum and allowing 
the knife holder to be removed.

After all Bolts have been threaded into the Knife Holder completely, remove the Knife 

3. 

Holder.  Be careful to not move either of the two set screws on the Knife Holder, 
they keep the knife in alignment.

Clean the exposed slot in the Drum.

4. 

Slide the old Knife (8c) carefully out of the Knife holder. 

5. 

cautiOn!  The Knife has two sharp edges.  Heavy-duty leather work gloves are 
required when handling the Knife.

Summary of Contents for 95838

Page 1: ...ual Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor FreightTools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for as...

Page 2: ...RSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit 1 Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the pres 2 ence of flammable liquids gases or dust Power tools create sparks which m...

Page 3: ...or moving parts Replace damaged Power Cords immediately Dam aged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked 6 W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety Stay alert Watch what you are doing and use common sense when operat 1 ing a power tool Do not use a ...

Page 4: ...ny inspection maintenance or cleaning procedures Store idle tools out of reach of children and other untrained persons 4 Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean 5 Properly main tained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until r...

Page 5: ...tool 7 Never leave the tool unattended when it is plugged into an electrical outlet 8 Turn off the tool and unplug it from its electrical outlet before leaving Remove all foreign objects such as nails or metal fragments from the work 9 piece before planing Do not use to plane non wood materials CAUTION knives are very sharp and are double edged 10 Wear heavy duty leather work gloves at all times w...

Page 6: ... these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are spe cially designed to filter out microscopic particles California Health Safety Code 25249 5 et seq GROUNDING WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outl...

Page 7: ...utlets for 2 Prong Plug Double insulated tools may be used in either of the 120 volt outlets shown in the 2 preceding illustration See Outlets for 2 Prong Plug Extension Cords Grounded 1 tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge 2 extension cord Usi...

Page 8: ...s from sharp objects excessive heat and damp or wet 8 areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 or 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 TABLE A Based on limiting the li...

Page 9: ...a until Knife 8c and 1 Holder 8b are accessible through the gap between the Base Plates 36 43 see illustration below left Turn this way to loosen knife holder 8a 8d 49 Knife 8c Knife Holder 8b 2 Using provided Wrench 49 turn the Knife Holder Bolts 8d in the direction shown in the picture to the above right to loosen the Knife Holder 8b from the Drum The Bolts thread into the Knife Holder thus rele...

Page 10: ...r now Set the Depth Adjustment Knob 24 to 0 shown on illustration on next page Have 10 an assistant hold a straightedge sold separately against the bottom of the Rear Base Plate 43 Adjust one Knife Adjustment Set Screw 8e until the knife just touches the straightedge on that side see illustration to the upper right Adjust the other Knife Adjustment Set Screw until the Knife just touches the straig...

Page 11: ... Wrench 49 Fence 3 The Fence 37 can be adjusted to control the width of the cut from the edge of the workpiece The Fence can only be installed on the Left Housing It is held in place by the Locking Knob 18 To adjust Loosen the Wing Nut 38 slide the Fence 37 to the desired setting Retighten the Wing Nut after adjustment Note The Bolt 40 needs to be inserted through the Fence from the top down with ...

Page 12: ...t is removed in one pass Turn the Knob so that the triangle on the Front Cover 29 lines up with the desired setting on the Depth Knob Scale 25 The scale has metric measurements on top from 0 2 mm and SAE measurements on the bottom from 0 5 64 The knob should be turned back past the 0 marking to the P park after the planer is used This will push the knife slightly away from the surface the planer i...

Page 13: ... a planing depth If the Motor begins to stall reduce the speed at which you are making the cut and or reduce the depth of the cut When finished planing carefully lift the planer from the workpiece and release the 10 Trigger 48 Wait until Planer knife comes to a complete stop Then unplug the Planer and turn the Depth Adjustment Knob 24 to the P park setting Store in a safe clean dry location Rabbet...

Page 14: ... the tool is unplugged from its electrical outlet before performing any inspection maintenance or cleaning procedures BEFORE EACH USE 2 inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts dam aged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the pr...

Page 15: ...uld replace Planer loses power or stops during operation Carbon Brushes dirty or need replacement Clean or replace brushes see Inspection Maintenance and Cleaning number 3 Workpiece has rough or uneven finish Planer depth too great 1 Uneven dull or damaged knive s 2 Shallower planing depths create 1 smoother finishes Inspect replace knives see page 9 2 PLEASE READ THE FOLLOWING CAREFULLY The manuf...

Page 16: ...Ball Ø5 1 29 Front Cover 1 Part Description Q ty 30 Washer M4 1 31 Screw M4 x 16 2 32 Plastic Nut 1 33 Screw M4 x 30 2 34 Adjustment Bracket 1 35 Spring 1 36 Adjustable Base Plate 1 37 Fence 1 38 Wing Nut 1 39 Washer M6 1 40 Bolt M6 x 12 1 41 Fence Bracket 1 42 Plastic Insert 2 43 Rear Base Plate 1 44 Dust Bag Support 1 45 Dust Bag Strap 1 46 Dust Bag 1 47 Wrench Handle 1 48 Trigger 1 49 Wrench 1 ...

Page 17: ...SKU 95838 Page 17 For technical questions please call 1 800 444 3353 ASSEMBLY DIAGRAM Note See next page for Knife Assembly 8 components ...

Page 18: ...not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with trans portation charges prepaid Proof of purchas...

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