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Chicago Electric 95219, Assembly And Operation Instructions Manual

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Chicago Electric 95219 Assembly And Operation Instructions Manual Download Page 14

SKU 95219        

 for technical questions, please call 1-800-444-3353  PAGE 14

problem

possible Solution

No or low amount of 
material being ground off 
the workpiece.

Increase downward pressure on the Stone Grinder.
Check the Abrasive Disc for wear.  If necessary, replace the Disc.

1.
2.

Power Switch will not turn 
off Stone Grinder.

Immediately unplug the GFCI Plug from its electrical outlet.  Do not use the 
Stone Grinder until a qualified service technician has checked out the tool.

pLEASE READ THE fOLLOWING CAREfuLLy

THE  MANUFACTURER  AND/OR  DISTRIBUTOR  HAS  PROVIDED THE  PARTS  LIST  AND  ASSEMBLY 
DIAGRAM  IN THIS  MANUAL  AS  A  REFERENCE TOOL  ONLY.    NEITHER THE  MANUFACTURER  OR 
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE 
OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.  IN FACT, THE MANUFACTURER 
AND/OR  DISTRIBUTOR  EXPRESSLY  STATES THAT  ALL  REPAIRS  AND  PARTS  REPLACEMENTS 
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER.  
THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE 
ORIGINAL  PRODUCT  OR  REPLACEMENT  PARTS THERETO,  OR  ARISING  OUT  OF  HIS  OR  HER 
INSTALLATION OF REPLACEMENT PARTS THERETO.

pARTS LIST

part

Description

1

Outer flange

2

Inner flange

3

Protection cover flange

4

Splash guard

5

Top cover

6

Bushing

7

O-ring

8

Spindle

9

Needle bearing 

6001-2RS

10

Bearing platen

11

Hex nut M10

12

Bevel gear

13

Needle bearing 941/8

14

Steel wire ring

15

Gear box

16

Spigot

17

Self tapping screw

18

Plate washer

19

Spring

20

Spindle lock

21

Baffle for shaft

part

Description

22

Ball bearing

23

Baffle for spring aperture

24

Self tapping screw

25

Armature

26

Needle bearing 

627-2Z

27

Bearing bushing

28

Stator

29

Air deflector

30

Self tapping screw

31

Spring lock washer

32

Self tapping screw

33

Power switch

34

Switch slide rod

35

Self tapping screw

36

Switch bracket

37

Self tapping screw

38

Name plate

39

Shroud

40

Tapping screw

41

Cord holder

42

Cord   

part

Description

43

Name plate

44

Cord clip

45

Switch 

46

Carbon brushes

47

Brush spring

48

Carbon brush holders

49

Housing

50

Plate

51

Spring lock washer  10

52

Bolt

53

Flexible tube

54

Tap 2

55

Side handle 

56

Disc nut

57

Abrasive disc

58

Spigot valve

59

Power cord/plug

60

Open end wrench

61

Double open wrench

Note:  Some parts are listed and shown for illustration purposes only, and are not available 

individually as replacement parts.

REV 07f

Summary of Contents for 95219

Page 1: ...sit our website at http www harborfreight com To prevent serious injury read and understand all warnings and instructions before use Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please...

Page 2: ...AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the pres ence of flammable liquids gases or dust Power tools create sparks whi...

Page 3: ... Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Dam aged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common ...

Page 4: ...Follow instructions in the Inspection Maintenance and Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES This Stone Grinder is for wet use only and for low speed applications Maintain labels and nameplates on the Stone Grinder These carry important information If unreadable or m...

Page 5: ...FCI Plug to become wet Do not handle the GFCI Plug with wet hands Always place the GFCI Plug in a dry location and as far away as possible from the stone being ground Keep all electrical connections dry and off the ground Do not pull or carry the Stone Grinder by its Power Cord or pull the Cord around sharp corners or edges Do not unplug the Stone Grinder by pulling on the Cord Keep the Cord away ...

Page 6: ...ou are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facil ity before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools ...

Page 7: ...rong Plug Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a seri ous drop in voltage resulting in loss of power and possible tool damage See Table A The smal...

Page 8: ...M WIRE GAUGE FOR EXTENSION CORDS 120 or 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 TABLE A Based on limiting the line voltage drop to five volts at 150 of the rated amperes Symbology Double Ins...

Page 9: ...nder connect a garden hose to the Spigot using a hose clamp not included Spigot Valve 58 The Spigot Valve is used to provide the water to the Stone Grinder The Valve may be turned on and off and may also be used to adjust the rate of water flow to the Grinder Side Handle 55 The Side Handle may be screwed into the left or right side of the Gearbox 15 When operating the Stone Grinder ALWAYS grip the...

Page 10: ...ke sure the Power Switch 33 is in its OFF position before plugging in Plug the GFCI Power Plug into a 120 volt grounded electrical outlet Press the TEST button and then the RESET button The Indica tor on the GFCI Power Plug should appear red If the Indicator is not red have the GFCI Power Plug inspected by a qualified technician Never attempt to alter or disable the GFCI Power Plug Should replacem...

Page 11: ...he work area as possible Do not allow the GFCI Power Plug to become wet Also make sure the red Indicator Light on the GFCI Power Plug illuminates when plugged in See Figure F Turn the Spigot Valve 58 to its Open position If necessary use the Spigot Valve to adjust the rate of water flow to the Stone Grinder See Figure E Rest the Abrasive Disc 57 of the Stone Grinder lightly on the workpiece surfac...

Page 12: ...tone Grinder uses a 4 diameter Abrasive Disc To change discs press and hold the Spindle Lock 20 and rotate the disc until it engages Use the Double End Wrench 60 to loosen and remove the Disc Nut 56 Remove the old Abrasive Disc and install a new Disc While pressing down on the Spindle Lock use the Double End Wrench to tighten the Disc Nut See Figure G To clean or replace the Carbon Brushes 46 It m...

Page 13: ... immerse the tool in liquid When storing make sure to store the Stone Grinder in a clean dry safe location out of reach of children and other unauthorized people CAUTION All maintenance service or repairs not mentioned in this manual must only be performed by a qualified service technician TROUBLESHOOTING Problem Possible Solution Stone Grinder will not turn on Make sure the Power Switch is in its...

Page 14: ... PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST Part Description 1 Outer flange 2 Inner flange 3 Protection cover flange 4 Splash guard 5 Top cover 6 Bushing 7 O ring 8 Spindle 9 Needle bearing 6001 2RS 10 Bearing platen 11 Hex nut M10 12 Bevel gear 13 Needle bearing 941 8 14 Steel wire ring 15 Gear box 16 Spigot 17 Self tapping screw 18 Plate washe...

Page 15: ...SKU 95219 For technical questions please call 1 800 444 3353 PAGE 15 ASSEMBLY DIAGRAM REV 07f ...

Page 16: ...y or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantag...

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