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Page 15

For technical questions, please call 1-800-444-3353.

SKU 95004 

        

note:

 Reinstall in the same orientation. 

When installing the Carbon Brushes 

d. 

(60), make sure the carbon portion of 

the Carbon Brushes contact the motor’s 

Stator (56) and that the springs face 

away from the Stator.  Also, make sure 

the springs operate freely.
After replacement or cleaning, replace 

e. 

the two Carbon Brush Covers (61).

nOTE:  

New Carbon Brushes (60) tend to arc 

or spark when first used until they wear 

and conform to the motor’s Stator (56).

To clean the exterior parts of the 

5. 

Circular Saw, 

use only a clean cloth and 

mild detergent to clean the body of the 

Saw.  

do not immerse any electrical 

part of the tool in any liquids.

6. 

WARnIng!  If the supply cord of 

this power tool is damaged, it must be 

replaced only by a qualified service 

technician.

Troubleshooting

problem

possible Causes

Likely Solutions

Tool will not start.

Cord not connected.

1. 

No power at outlet. 

2. 

 

 

Tool’s thermal reset breaker 

3. 

tripped  (if equipped).
Internal damage or wear.  

4. 

(Carbon brushes or switch, for 

example.)

Check that cord is plugged in.

1. 

Check power at outlet.  If outlet is unpowered, 

2. 

turn off tool and check circuit breaker.  If breaker 

is tripped, make sure circuit is right capacity for 

tool and circuit has no other loads.
Turn off tool and allow to cool.  Press reset button 

3. 

on tool.
Have technician service tool.

4. 

Tool operates slowly. Power being reduced by long or 

small diameter extension cord.

Eliminate use of extension cord.  If an extension 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 in 

GROUNDING

 section.

Performance 

decreases over time.

Blade dull or damaged.

1. 

Carbon brushes worn or 

2. 

damaged.

Keep blade sharp.  Replace as needed.

1. 

Have qualified technician replace brushes.

2. 

Excessive noise or 

rattling.

Internal damage or wear.  (Carbon 

brushes or bearings, for example.)

Have technician service tool.

Overheating.

Forcing tool to work too fast.

1. 

Blade misaligned.

2. 

Blade dull or damaged.

3. 

Blocked motor housing vents. 

4. 

 

Motor being strained by long or 

5. 

small diameter extension cord.

Allow tool to work at its own rate.

1. 

Check and correct blade to fence alignment.

2. 

Keep blade sharp.  Replace as needed.

3. 

Wear ANSI-approved safety goggles and NIOSH-

4. 

approved dust mask/respirator while blowing dust 

out of motor using compressed air.
Eliminate use of extension cord.  If an extension 

5. 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 in 

GROUNDING

 section.

 Follow all safety precautions whenever diagnosing or servicing the tool.  

disconnect power supply before service.

Summary of Contents for 95004

Page 1: ...ts reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may...

Page 2: ...inor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General P...

Page 3: ...t unintentional starting c Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the s...

Page 4: ...pair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Circular Saw Safety Warnings 1 DANGER Keep hands away from cutting area and the blad...

Page 5: ...y occur Investigate and take corrective actions to eliminate the cause of blade binding When restarting a saw in the c workpiece center the saw blade in the kerf and check that saw teeth are not engag...

Page 6: ...to protect against the failure of such blades Place the larger portion of the saw 18 base on the larger supported part of the workpiece This will help maintain balance and control while the cut is com...

Page 7: ...ngs precautions and 32 instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and...

Page 8: ...National Electrical Code Double insulated tools may be used in 2 either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Grounded 1 tools requi...

Page 9: ...COMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 50 75 100 150 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5...

Page 10: ...n at the beginning of this manual including all text under subheadings therein before set up or use of this product To prevent serious injury from accidental operation Turn the Trigger of the tool off...

Page 11: ...SPINDLE LOCK 39 1 Depress the Spindle Lock 39 to hold the Spindle stationary OUTER PLATE 18 SCREW 48 HEX WRENCH 69 SAW BLADE 20 2 Use the accessory Hex Wrench 69 to unscrew and remove the Screw 48 Re...

Page 12: ...aterial and clear out sawdust from the cut To Adjust The Angle Of Cut The angle of cut may be adjusted from 1 90 degrees to 45 degrees NUT 10 SCALE BASE 4 FIGURE H 2 To adjust the angle of cut loosen...

Page 13: ...r near the workpiece This is especially critical for plunge cuts General Operating Instructions Make sure that all guards are in place 1 and in proper working order and that all adjustment knobs are t...

Page 14: ...Blade will cause excessive wear on the Motor of the Circular Saw and will not produce a satisfactory cut Replace with a new Saw Blade when needed AAA BATTERIES QTY 2 FIGURE J 3 To replace the Batteri...

Page 15: ...ircuit is right capacity for tool and circuit has no other loads Turn off tool and allow to cool Press reset button 3 on tool Have technician service tool 4 Tool operates slowly Power being reduced by...

Page 16: ...9 Washer 1 10 Nut M6 1 11 Blade Housing 1 12 Screw 1 13 Laser Plate 1 14 Screw 1 15 Spring Washer 1 16 Washer 1 17 Laser Plate Cover 1 18 Outer Plate 1 19 Spring Pin 6 x 40 1 20 Saw Blade 1 21 Inner...

Page 17: ...95004 ASSEMBLY DIAGRAM Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purpose...

Page 18: ...or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the ab...

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