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OPERATING INSTRUCTIONS

1.

        WARNING!  Always keep fingers and hands away from the Blades
(parts #4, #5, #6).  Keep spectators away from the work area while using
this tool.

2.

Make sure the workpiece is supported at all times.  Whenever possible, secure
the workpiece in a vise or with clamps (not included).  If necessary, use a roller
stand (not included) with larger workpieces.

3.

Insert the fully charged Battery Pack (part #36) into the Handle of the Cordless
Shear.

4.

Make sure to hold the Cordless Shear firmly with both hands, as torque from the
Motor will cause the tool to twist.

SKU 90541

PAGE 13

5.

Make sure the workpiece is free from screws, rivets, and any other foreign ob-
jects which could damage the Blades (parts #4, #5, #6).

6.

Before trying new or complicated cutting techniques, study the procedure and
practice with scrap metal.

7.

Firmly grip the Handle (parts #2, #34) of the Cordless Shear with both hands.
Squeeze the Trigger Switch (part #35) to turn on the Cordless Shear.

8.

Allow the Blades (parts #4, #5, #6) to move at full speed before feeding the
Cordless Shear into the workpiece.

9.

Make straight cuts and wide angle cuts only.  Do not attempt to twist the Cordless
Shear to the right or left while cutting.  If this occurs, the Blades (parts #4, #5, #6)
will “bind” in the workpiece causing potential personal injury, and/or damage to
the workpiece and Cordless Shear.

10.

Do not force the Cordless Shear to remove material faster than it was designed
to cut.  Make sure to feed the Blades (parts #4, #5, #6) 

gradually  into the

workpiece.

11.

Turn off the Cordless Shear if its Blades (parts #4, #5, #6) are to be backed out
of an uncompleted cut.  When turning off the Cordless Shear, allow the Blades to
fully stop on their own before removing the Cordless Shear.  Do not press against
the Blades to stop the tool.

12.

Once the cutting job is completed, turn off the Cordless Shear and wait until the
Blades (parts #4, #5, #6) have stopped moving.  Then, remove the Battery Pack
(part #36) from the Cordless Shear.

Summary of Contents for 90541

Page 1: ...ur Web site at http www harborfreight com Copyright 2003 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 ...

Page 2: ...ark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes SKU 90541 PAGE 2 m e t I n o i t p i r c s e D e c r u o S r e w o P y r e t t a B C D V 8 1 t n u o m A l l e C e p y T l l e C s l l e C 5 1 c i n o s a n a P H A 7 1 e m i T e g r a h C m u m i x ...

Page 3: ...ized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system 6 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 7 Do not expose power tools to rain or wet conditions Water entering a power tool...

Page 4: ...ppropriate conditions TOOL USE AND CARE 16 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 17 Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 18 Do no...

Page 5: ...it Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use the Cordless Shear in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location 2 Maintain labels and nameplates on the Cordless Shear These carry important information If unreadable or missing contact Harbor Freigh...

Page 6: ...aking Battery Pack Contact local solid waste authorities for instructions on correct disposal or recycling of the Battery Pack Note Always switch to a fresh battery when tool performance begins to diminish Severe heat is most destructive to a battery the more heat generated the faster the battery loses power A battery that gets too hot can be permanently damaged Never over discharge a battery by u...

Page 7: ...dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children 19 Do not use this product if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this product SKU 90541 PAGE 7 29 WARNING People with pacemakers should consu...

Page 8: ... wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of elec tric shock See Figure A 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in...

Page 9: ...an use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure C next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 ...

Page 10: ...d damp or wet areas SKU 90541 PAGE 10 RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE AMPERES At Full Load EXTENSION CORD LENGTH 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 Based on limiting the line voltage drop to five volts at 150 ...

Page 11: ...s removed from the Cordless Shear and the Charger part 38 is unplugged from its electri cal outlet prior to making any adjustments to the tool See Figure D SKU 90541 PAGE 11 FIGURE D CENTER BLADE 4 RIGHT BLADE 5 LEFT BLADE 6 TRIGGER SWITCH 35 BATTERY PACK 36 2 The Trigger Switch is operated manually simply by squeezing the Trigger Switch to turn on the Cordless Drill and releasing pressure on the ...

Page 12: ...f the Battery Pack Then plug the Charger part 38 into the nearest 120 volt grounded electrical outlet See Figure E 5 A Charging Indicator Light on the Battery Pack part 36 will illuminate to show that charging is taking place NOTE The Charger part 38 will not automati cally turn off when the Battery Pack is fully charged and the Charging Indicator Light will remain on until the Charger is disconne...

Page 13: ...ith both hands Squeeze the Trigger Switch part 35 to turn on the Cordless Shear 8 Allow the Blades parts 4 5 6 to move at full speed before feeding the Cordless Shear into the workpiece 9 Make straight cuts and wide angle cuts only Do not attempt to twist the Cordless Shear to the right or left while cutting If this occurs the Blades parts 4 5 6 will bind in the workpiece causing potential persona...

Page 14: ...SKU 90541 PAGE 14 t r a P n o i t p i r c s e D t r a P n o i t p i r c s e D 1 w e r c S n u t S 0 2 x o B r a e G 2 e s a C t h g i R e l d n a H 1 2 r a e G l a n r e t n I 3 w e r c S x e H 2 2 e t a l P r a e G 4 e d a l B r e t n e C 3 2 e l d e e N 5 e d a l B t h g i R 4 2 r a e G t e n a l P 6 e d a l B t f e L 5 2 r a e G e l x A 7 e m a r F e d a l B 6 2 e t a l P 8 w e r c S n u t S 7 ...

Page 15: ... HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTUER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRO...

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