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For technical questions, please call 1-800-444-3353.

SKU 68316 

        

Using Lubrication Unit

1.  The blades for the Double Cut Saw are 

“dry cut” teeth.  This mean the blades only 

need to be lubricated in extreme cutting 

situations, such as when cutting aluminum, 

copper, stainless steel and cast iron.

2.  To use Lubrication Unit, use cutter paste 

that is in rod form which can be inserted 

into the center of the Lubrication Unit.

3.  Once paste rod is inserted, turn the 

Lubrication Unit’s feeder wheel.

Work Piece and Work Area Set Up

1.  Wooden work piece selection:

a.  Work piece must be free of foreign 

objects and loose knots.

b.  Do not use to cut logs, tree limbs, 

or uneven lumber.

c.  Wet lumber, green (unseasoned) lumber, 

and pressure treated lumber all have an 

increased potential for kickback and should 

only be cut with a blade designed for cutting 

that lumber.  Wear a NIOSH-approved 

respirator and have appropriate ventilation 

whenever cutting pressure treated lumber.

2.  Designate a work area that is clean and well-lit.  

The work area must not allow access by children 

or pets to prevent distraction and injury.

3.  Route the power cord along a safe route 

to reach the work area without creating a 

tripping hazard or exposing the power cord 

to possible damage.  The power cord must 

reach the work area with enough extra length 

to allow free movement while working.

4.  Secure loose workpieces using a vise or clamps 

(not included) to prevent movement while working.

5.  Verify that there are no utility lines or 

hardware in or near the workpiece.  

This is especially critical for plunge cuts.

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Summary of Contents for 68316

Page 1: ...assembly and service may not be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save This M...

Page 2: ...er tool in the warnings refers to your mains operated corded power tool Work area safety 1 Keep work area clean and well lit Cluttered or dark areas invite accidents 2 Do not operate power tools in ex...

Page 3: ...ties ensure these are connected and properly used Use of these devices can reduce dust related hazards 8 Only use safety equipment that has been approved by an appropriate standards agency Unapproved...

Page 4: ...ing down the blades stall and the motor reaction drives the unit rapidly back toward the operator If the blades become twisted or misaligned in the cut the teeth at the back edge of the blades can dig...

Page 5: ...H approved respirator and have appropriate ventilation whenever cutting pressure treated lumber 17 Do not use blades made from high speed steel abrasive blades metal cutting blades or masonry cutting...

Page 6: ...plemented it prevents sustained electrical shock 33 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It...

Page 7: ...ious drop in voltage resulting in loss of power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can car...

Page 8: ...INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power...

Page 9: ...68316 3 Use the Hex Wrench to tighten Side Handle Support securely into place 4 Attach Side Handle to top of Side Handle Support using nut Nut Functions Lubrication Unit Lower Guard Switch Upper Guar...

Page 10: ...off and unplug the tool from its electrical outlet before adjusting tool or installing accessories TO PREVENT SERIOUS INJURY FROM FLYING FRAGMENTS Do not use abrasive blades or masonry cutting blades...

Page 11: ...A onto the Flange with the A clearly visible A 6 Place Blade B onto Spindle with B clearly visible B 7 Thread Lock Nut onto Spindle shaft and tighten Lock Nut until secure B 8 Inspect the blades to ma...

Page 12: ...ber and pressure treated lumber all have an increased potential for kickback and should only be cut with a blade designed for cutting that lumber Wear a NIOSH approved respirator and have appropriate...

Page 13: ...horten the life of the saw or cause kickback NOTE THIS SAW WORKS BEST FOR SHORT CUTS For cuts longer than 6 it is especially important to follow the feed speed recommendations below and stop the cut o...

Page 14: ...to corner Pipes Feed blade through object until it reaches lower edge keeping blade at 90 angle 3 8in Thin Plate Feed blade down about 3 8 and start cut U Section Feed blade from corner to corner wher...

Page 15: ...ial so only about 3 8 shows through Do not drive it as far as entire cutting edge Corner Piece Feed blade diagonally through the work surface Shaped Plate Rest plate on three mounts making sure one is...

Page 16: ...ibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose screws misalignment or bi...

Page 17: ...G section Performance decreases over time 1 Blades dull or damaged 2 Carbon brushes worn or damaged 1 Keep blades sharp Replace as needed 2 Have qualified technician replace brushes Excessive noise or...

Page 18: ...1 5 Guard Support 1 6 Guard Support Washer 1 7 Moving Guard 1 8 Spring 1 9 Bolt 1 10 Washer 1 11 Rubber Pin 1 12 Bolt 1 13 C Washer 1 14 Stationary Guard 1 15 Pin 1 16 Screw 1 17 Lubrication Unit 1 18...

Page 19: ...agram Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not...

Page 20: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLI...

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