Chicago Electric 66738 Set Up And Operating Instructions Manual Download Page 5

SKU 66738 

For technical questions, please call 1-800-444-3353. 

Page 5

grounded outlet.  If the tool should 

electrically malfunction or break 

down, grounding provides a low 

resistance path to carry electricity 

away from the user, reducing the risk 

of electric shock.  

(See 3-Prong Plug 

and Outlet.)

The grounding prong in the plug is 

2. 

connected through the green wire in-

side the cord to the grounding system 

in the tool.  The green wire in the cord 

must be the only wire connected to 

the tool’s grounding system and must 

never be attached to an electrically 

“live” terminal.  

(See 3-Prong Plug 

and Outlet.)

The tool must be plugged into an 

3. 

appropriate outlet, properly installed 

and grounded in accordance with all 

codes and ordinances.  The plug and 

outlet should look like those in the 

preceding illustration.  

(See 3-Prong 

Plug and Outlet.)

Extension Cords

Grounded

1. 

 tools require a three wire 

extension cord.  

Double Insulated

 

tools can use either a two or three 

wire extension cord.
As the distance from the supply outlet 

2. 

increases, you must use a heavier 

gauge extension cord.  Using exten-

sion cords with inadequately sized 

wire causes a serious drop in voltage, 

resulting in loss of power and pos-

sible tool damage. 

(See Table A.)

The smaller the gauge number of the 

3. 

wire, the greater the capacity of the 

cord.  For example, a 14 gauge cord 

can carry a higher current than a 16 

gauge cord.  

(See Table A.)

When using more than one exten-

4. 

sion cord to make up the total length, 

make sure each cord contains at 

least the minimum wire size required.  

(See Table A.)

If you are using one extension cord 

5. 

for more than one tool, add the 

nameplate

 

amperes and use the sum 

to determine the required minimum 

cord size.  

(See Table A.)

If you are using an extension cord 

6. 

outdoors, make sure it is marked with 

the suffix “W-A” (“W” in Canada) to 

indicate it is acceptable for outdoor 

use.
Make sure the extension cord is prop-

7. 

erly wired and in good electrical con-

dition.  Always replace a damaged 

extension cord or have it repaired by 

a qualified electrician before using it.

Protect the extension cords from 

8. 

sharp objects, excessive heat, and 

damp or wet areas.

RECOMMENDED MINIMuM WIRE 

GAuGE FOR EXTENSION CORDS* 

(120/240 VOlT)

NAMEPlATE

AMPERES

(at full load)

EXTENSION CORD 

lENGTH

25’

50’

75’

100’

150’

0 – 2.0

18

18

18

18

16

2.1 – 3.4

18

18

18

16

14

3.5 – 5.0

18

18

16

14

12

5.1 – 7.0

18

16

14

12

12

7.1 – 12.0

18

14

12

10

-

12.1 – 16.0

14

12

10

-

-

16.1 – 20.0

12

10

-

-

-

TABlE A

* Based on limiting the line 

voltage drop to five volts at 

150% of the rated amperes.

Summary of Contents for 66738

Page 1: ...hts reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For techni...

Page 2: ...tes a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in elec...

Page 3: ...rol of the tool in unexpected situations Only use safety equipment that d has been approved by an appropri ate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breath ing protection must be NIOSH ap proved for the specific hazards in the work area Tool use and care 4 Do not force the tool Use the a correct tool for your appli...

Page 4: ...ing California Health Safety Code 25249 5 et seq The warnings precautions and in 10 structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Save these instructions Grounding To preven...

Page 5: ...tage resulting in loss of power and pos sible tool damage See Table A The smaller the gauge number of the 3 wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A When using more than one exten 4 sion cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A If you are...

Page 6: ...ical questions please call 1 800 444 3353 Page 6 Symbology Double Insulated Canadian Standards Association Underwriters Laboratories Inc V Volts Alternating Current A Amperes n0 xxxx min No Load Revolutions per Minute RPM ...

Page 7: ...nate a work area that is clean 1 and well lit The work area must not allow access by children or pets to prevent injury and distraction Route the power cord along a safe 2 route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to al low free movement while working There must not ...

Page 8: ...struction for proper heat range Avoid touching the Heat Shield 9 6 and Bottom Sole Plate 5 while plugged in and hot Try the Iron on a scrap piece of adhe 7 sive tape to test for desired tempera ture result To prevent accidents turn off the tool 8 and disconnect its power supply after use Allow to cool completely then clean and store the tool indoors out of children s reach ...

Page 9: ...enance or cleaning procedures Cleaning and Maintenance BEFORE EACH USE 1 inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wir ing and any other condition that may affect its safe operation After Use 2 clean Bottom Sole Plate 5 of any glue or adhesive that may have transferred on by rubbing on a clean...

Page 10: ...lified to make any repairs to the product or that he or she is qualified to replace any parts of the product In fact the manufacturer and or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians and not by the buyer The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacem...

Page 11: ...SKU 66738 For technical questions please call 1 800 444 3353 Page 11 ASSEMBLY DIAGRAM Circuit Diagram ...

Page 12: ...in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at o...

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