Chicago Electric 46092 Owner'S Manual & Safety Instructions Download Page 6

Page 6

For technical questions, please call 1-888-866-5797.

46092 

        

Operating Instructions

  Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this 

manual including all text under subheadings therein before set up or use of this product.

Function

The Auto-Darkening Welding Helmet is designed to protect the eyes and face from sparks, splatter, and 
harmful radiation under normal welding conditions. The Auto-Darkening Filter automatically changes from 
a clear state to a dark state when an arc is struck, and it returns to the clear state when welding stops.

Before Welding

The Auto-Darkening Welding Helmet comes ready for 
use.  Prior to first use, remove the protective film from 
both sides of the lens (if not already done), adjust the 
position of the headband, select the correct shade 
number for the welding application, and test the helmet 
for proper operation as described below.
Check the Front Lens Cover to make sure that it is 
clean, and that no dirt is covering the two sensors 
on the front of the Filter Cartridge.  Also check the 
Inside Lens Cover and the Lens Retaining Frame, 
and make sure that they are secured in place.
Inspect all operating parts before each use for signs 
of wear or damage.  Any scratched, cracked, or 
pitted parts should be replaced immediately before 
using again to avoid severe personal injury. 

Figure A

Shade Number Selection

1.  Select the shade number required (see Shade 

Guide Chart on the previous page) by turning 
the Shade Control Knob.  Be sure that the 
shade number of the Welding Helmet is the 
correct shade number for your application.

Note:

  If a selection of shades are recommended 

for your application, try the darkest setting first.

2.  The shade number can be set from 9 to 13 by 

turning the Shade Control Knob until the indicator 
points to the desired shade number.  See .

3.  Remember to check with the Shade Guide 

Chart on the previous page to determine the 
proper shade number for your application.

Important:

  Test the helmet auto-darkening filter lens 

before welding.  While wearing the helmet, briefly 
strike an arc, keeping your face and eyes turned 
slightly away, and to one side.  The lens should darken 
evenly when not directly facing the arc.  If it does not 
darken properly, do not use the Welding Helmet.

9

10

11

12

13

9

10

11

12

13

Shade 

Control 

Knob

Tension 

Adjustment 

Knob

SAFETY

OPERA

TION

MAINTENANCE

SPECIFICA

TIONS

Summary of Contents for 46092

Page 1: ...ence Owner s Manual Safety Instructions Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com 46092 Owner s Manual Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near th...

Page 2: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses ...

Page 3: ...ed in the work area Do not let them handle this helmet Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts 5 Store idle equipment When not in use helmets must be stored in a dry location to inhibit rust Always lock up helmets and keep out of reach of children 6 Dress properly Do not wear loose clothing or jewelry as they can be caught in m...

Page 4: ...creen or helmet components Protect filter from liquid and dirt contact Do not immerse the filter in water b Should the Auto Darkening Welding Helmet not darken upon striking an arc stop welding immediately and have the helmet checked by a qualified service technician c Regularly replace the Front Lens Cover if it becomes cracked scratched pitted or otherwise damaged d Do not make any modifications...

Page 5: ...nsitivity Adjustment Min Max adjustable Power ON OFF Fully Automatic Shell Material High Impact Resistant Polyamide Nylon Storage Temperature 4 to 158 F Features Ratcheting headband with replaceable padded sweatband 2 independent arc sensors which reduce the risk of blocked sensors during out of position welding variable Shade Control Knob adjusts from 9 to 13 with a 4 resting shade Delay Control ...

Page 6: ...Retaining Frame and make sure that they are secured in place Inspect all operating parts before each use for signs of wear or damage Any scratched cracked or pitted parts should be replaced immediately before using again to avoid severe personal injury Figure A Shade Number Selection 1 Select the shade number required see Shade Guide Chart on the previous page by turning the Shade Control Knob Be ...

Page 7: ...he amount of light needed to make the filter react Dark to Clear Adjustment Knob Adjusts the speed the lens changes Minimum 0 1 seconds Maximum 0 9 seconds Sensitivity Adjustment Knob Adjusts the amount of light needed to activate the lens to darken Figure C Solar Cells This Welding Helmet utilizes high performance solar cells as its power supply and has a built in 3V lithium battery as power back...

Page 8: ...e the cover b Sensors are soiled clean surface of the sensors c Welding current is too low turn Sensitivity Adjustment Knob to the MAX position if necessary 3 Slow Response a Operating temperature is too low do not use at temperatures below 14 F 4 Poor Vision a Front Inside Lens Cover and or Filter soiled change it b Insufficient ambient light c Shade number is incorrectly set reset shade number 5...

Page 9: ...of the lens lift up on the tab at the bottom of the frame to access the lens cover b Remove the protection film from both sides of the new Lens if it comes with a film covering Place the new Lens into place by bending it slightly and sliding it between the tabs at each side of the lens until it snaps into place c Make sure that the Lens is securely installed If the unit has a frame make sure that ...

Page 10: ...RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Qty 1 Front Lens Cover 1 2 Shell Welding Mask 1 3 Tension Adjustment Knob 2 4 Auto Darkening Filter 1 5 Inside Lens Cover 1 6 Lens Retaining Frame 1 7 Lens Retaining Frame Screw 2 Part Descriptio...

Page 11: ...Page 11 For technical questions please call 1 888 866 5797 46092 Assembly Diagram 9 3 2 1 4 5 6 7 10 11 12 8 13 SAFETY OPERATION MAINTENANCE SPECIFICATIONS ...

Page 12: ...lusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an expl...

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