RIDUTTORI
EPICICLOIDALI
RIDUTTORI EPICICL
OIDALI
PL
ANE
TARY GEARBOXES
04.16
CHIARA
VALLI GROUP SP
A
PLANETARY
GEARBOXES
MAINTENANCE AND OPERATION INSTRUCTIONS
by PGR
®
Page 1: ...RIDUTTORI EPICICLOIDALI PLANETARY GEARBOXES MAINTENANCE AND OPERATION INSTRUCTIONS by PGR...
Page 2: ...i livelli oggi disponibili La logistica Chiaravalli Group si affermata nel tempo come elemento di comparazione e traguardo per tutte le aziende europee del settore meccanico TRASMISSIONI STANDARD Prod...
Page 3: ...boxes developed by Chiaravalli Group SpA and managed by our Logistics in Cavaria con Premezzo Cantalupa We are able to supply and send any item to catalogue in over 52 countries with a minimum lead ti...
Page 4: ...RIDUTTORI EPICICLOIDALI PLANETARY GEARBOX AII www chiaravalli com RIDUTTORI EPICICLOIDALI PLANETARY GEARBOX...
Page 5: ......
Page 6: ...ION INSTALLATION Prerequisites Of Assembly Gear Unit Mounting Gear Unit Ventilation Retrospective Paintwork The Mountage Of The Connection Tool To The Output Shaft The Mountage Of The Couplings The Mo...
Page 7: ...Demounting Position Of The Shrink Disc 30 7 2 3 Cleaning Of The Shrink Disc 30 7 3 Torque Arm 30 7 4 7 5 8 8 1 8 2 8 3 9 9 1 9 2 10 10 1 Backstop 31 Input Accessories 32 THE ELECTRICAL MOTOR AND BRAK...
Page 8: ...position and possible result Slight and unimportant woundings NOTE Advices and necessary informations for the user DANGER Harmful position and possible result Damage in gear unit and environment DANGE...
Page 9: ...Safety Information In gear units gear units with motors and motors there could be pieces subjected to voltage movable pieces and hot areas During all the works to be done transportation storage placin...
Page 10: ...repared The necessary carrying equipments should be prepared The carrying and lifting equipments should be larged enough to the suf cient capacity The calculations should be made to the connection poi...
Page 11: ...midity must be less than 60 Not directly be exposed to sunlight and infraded light Must be kept away from the abrasive materials which causes corrosion dirty weather ozon gases solvents acids salts ra...
Page 12: ...ll and qualified people which are determined by company They have education about electricaland mechanical subject NOTE At below the list took in place decided by our rm authorized service and custome...
Page 13: ...8 2 PRODUCT DESCRIPTION 2 1 Gear Unit Label...
Page 14: ...y keyed CF Flansch und innenverzahnte Hohlwelle CFS Shaft mounted CCPC Foot mounted and keyed cylindrica shaft Direct input motor adaptor without brake Direct input motor adaptor with brake Direct inp...
Page 15: ...s and sealing components In the abrasive ambient conditions both output shaft sealing components must be protected to the wearing Connection anges must be attached to the hallow shaft solid shaft acco...
Page 16: ...h gear unit gear unit with motor will be connected there must be sured that it is closed and not to be operated without intention The sphere of the movable pieces out of the gear unit must be closed w...
Page 17: ...ecommended The damages in paint in ventilation plug must soon be corrected The carrying safety of the ventilation plug on the gear unit is to be remove 3 4 Retrospective Paintwork If you paint over al...
Page 18: ...ge must be paid attention suitable to the producer s data For the not emerging of disallowed radial and axial forces balance adjustment of the connection tool must be made NOTE With smearing a little...
Page 19: ...utting must be opened 2 The impact drift has to be installed to the threaded place 3 Motorla red kt r aras ndaki ba lant vidalar s k melidir 4 By the help of impact drift inertial force the motor must...
Page 20: ...be occured Worn items only must be changed with original and unused items The oil and grease must be used which is recommended by our rm The leakproo ng items on the gear unit must be changed with or...
Page 21: ...ricant Level Regular oil level controlling must be made The electrical connection of motor must be cut and must got into safety form to prevent for reactivating Must be waited until the gear unit got...
Page 22: ...d 30 minutes after the oil lling oil level must be controlled At high temperatures or at hard working conditions high humidity corrosive environment or high temperature uctuations the oil changing ran...
Page 23: ...h considering the international laws and regulations in the plants which has the required equipments We recommend that the general revision has to be made at the CHIARAVALLI service 4 10 The Maintenan...
Page 24: ...21 5 MOUNTING POSITIONS 5 1 Symbols In Usage The explanations of the used symbols Vent plug Filling plug Oil level plug Drain plug...
Page 25: ...90000 10 00 B3 5 2 Mounting Positions CM CP B5 V1 V3 CF B5 V1 V3 CFS B5 V1 V3 CCPC V2 V4 B4 B6 B7 Vent plug Filling plug Oil level plug Drain plug 10000 10 00 160 00 400000 10000 10 00 160 00 660000 1...
Page 26: ...10 00 10 00 CM CP B51 B55 B53 B54 CF B51 B55 B53 B54 CFS CCPC 10 00 90000 B51 B56 B57 B55 B60 B61 B53 B58 B59 B54 B62 B63 Vent plug Filling plug Oil level plug Drain plug 10000 10000 10000 160 00 4000...
Page 27: ...160 00 10 00 160 00 CM CP V15 CF V15 V16 V16 V17 V17 V18 V18 CFS 10 00 160 00 CCPC 10000 V15 V53 V49 660000 10 00 90000 V16 V52 V48 V17 V54 V50 V18 V55 V51 Vent plug Filling plug Oil level plug Drain...
Page 28: ...10 00 CM CP CF V35 V35 V36 V36 V37 V37 V38 V38 160 00 10 00 660000 10000 CFS V35 V36 V37 V38 10 00 90000 CCPC V42 V46 V40 V44 V41 V45 V43 V47 Vent plug Filling plug Oil level plug Drain plug 160 00 40...
Page 29: ...26 5 MOUNTING POSITIONS CF CM C1 C2 C3 C4 CP CFS C5 C6 C7 C8...
Page 30: ...is mounted vertical by using of elbows and expansion tanks which sent with the gear unit the oil must be lled from above Using the expansion tank at these positions is recommended by CHIARAVALLI NOTE...
Page 31: ...t of the gear unit is recommended by CHIARAVALLI It s duty is to retain oil expansion and providing to make the oil support to unreachable points This appurtenance is sent seperately from the gear uni...
Page 32: ...the pushing process The soft grease must be applied to the spacer side of customer applications solid shaft The oil must not be touched the compressed side of the shrink disc For not creating that ki...
Page 33: ...lluted surfaces of the shrink disc must be cleaned The conical surfaces must be lubricated with one of the the solid material lubricants listed below Lubricant Mo S2 Type Molykote 321 Slippery lac Spr...
Page 34: ...ion could cause fracturing of the lock The motor absolutely must not rotated to the direction of locking To provide speci ed direction of rotation it must be careful that the motor is supplied by dire...
Page 35: ...ARAVALLI reduction gears can be supplied with different input options By means of the input anges with and without brake the following accessories can be mounted Negative modular brakes Hydraulic moto...
Page 36: ...n must be controlled If the motor is operated at the opposite direction two stages must be changed Unused cable entries should be closed Not to have excessive load and stage failures the protector mus...
Page 37: ...hase squirrel cage motor Dahlander connection Low Speed High Three phase squirrel cage motor Dahlander connection Low Speed High W2 U2 V2 U1 V1 W1 I L1 L2 L3 2U 2V 2W 1U 1V 1W I L1 L2 L3 L3 L2 L1 I 2U...
Page 38: ...chema Delayed Running Brake 400V Sudden Brake 400V L1 L2 L3 L1 L2 L3 Coil Delayed Running Brake 4 24V Brake Coil Coil Sudden Brake 4 24V L1 L2 L3 N Brake Coil L1 L2 L3 N Please check brake coil by usi...
Page 39: ...unit is not mounted correctly non xed 1 Control the xing 2 Consult to the technical service If it stopped due to the located assembled brake connection discontinuity 1 Not pressure at the brake 2 Dis...
Page 40: ...GLE NEED IS OUR PRIORITY SHIPPING SERVICES B2B Chiaravalli Group SpA E commerce service FAST TRACK Daily Shipments ADVANCED SHIPPING Thirty hours Shipments PRIORITY TRACK SERVICE Full truck priority S...
Page 41: ...iaravalli com chiaravalli chiaravalli com Satellite position coordinates N 45 41 394 E8 48 726 CHIARAVALLI Cz a s Prumyslov 2083 59401 Velk Mezir c Cesk republika Tel 420 566 502 030 www chiaravalli c...
