Chevrolet 2001 Camaro Installation Manual Download Page 41

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Application Ft. Lbs. (N.m)

Accelerator Pedal Position (APP) Sensor (3.0L) ............. 16 (22)

Camshaft Position Sensor Bolt .............................. 18 (25)

Charcoal Canister Filter Bolt (1.8L) ....................... 13 (18)

Crankshaft Position Sensor Bolt

3.8L ..................................................... 22 (30)

5.7L ..................................................... 18 (25)

CNG Module Bracket Bolt .................................... 18 (25)

CNG Fuel Inlet Fitting ..................................... 18 (25)

EGR Tube (4.6L)

Bolt ..................................................... 18 (25)

Nut ...................................................... 44 (60)

Fuel Inlet Fitting (CNG) ................................... 18 (25)

Fuel Outlet Fitting (CNG) .................................. 35 (48)

Fuel Line Fitting-To-Fuel Rail

2.2L (Except Saturn) & 2.4L .............................. 20 (27)

3.0L ..................................................... 11 (15)

Fuel Inlet & Return Line Nut

2.4L ..................................................... 22 (30)

3.1L & 3.4L .............................................. 13 (18)

Fuel Rail Retaining Bolt

1.3L ............................................... 13-21 (18-28)

1.8L ..................................................... 13 (18)

1.9L ......................................................... ( 1)

2.2L

Cavalier & Sunfire ..................................... 18 (25)

Saturn ..................................................... ( 2)

2.4L ..................................................... 19 (26)

3.1L, 3.4L & 3.8L ............................................ ( 2)

Harmonic Balancer Bolt

3.1L & 3.4L ............................................. 76 (103)

3.8L ............................................... ( 3) 110 (149)

Idle Air Control (IAC) Valve Bolt (1.8L) ................. 14 (18.5)

Ignition Control Module Cover Bolt (2.4L) .................. 16 (22)

Intake Manifold Brace Bolt (1.3L) .................... 18-26 (25-35)

Intake Manifold Plenum Bolt (3.1L & 3.4L) .................. 18 (25)

Knock Sensor

1.8L ..................................................... 29 (39)

2.2L, 3.1L, 3.4L, & 3.8L ................................. 14 (19)

2.4L, 4.0L & 4.6L ........................................ 18 (25)

3.0L & 5.7L .............................................. 15 (20)

3.5L ..................................................... 11 (15)

Oxygen Sensor

1.3L ............................................... 30-37 (40-50)

1.8L ..................................................... 32 (44)

1.9L ..................................................... 33 (45)

2.2L

Cavalier & Sunfire ..................................... 30 (41)

Saturn

O2S .................................................. 22 (30)

HO2S ................................................. 33 (45)

2.4L, 3.1L, 3.4L, 3.8L & 5.7L ............................ 30 (41)

3.0L ..................................................... 22 (30)

3.5L ............................................... 27-34 (36-46)

4.0L & 4.6L .............................................. 30 (40)

Supercharger-To-Intake Manifold Bolt ....................... 17 (23)

Throttle Body Retaining Bolt

1.3L ............................................... 13-17 (18-23)

1.8L ..................................................... 15 (20)

1.9

DOHC ....................................................... ( 1)

SOHC ................................................... 23 (31)

Summary of Contents for 2001 Camaro

Page 1: ...er of VIN INTRODUCTION CAUTION When battery and some PCM input devices are disconnected vehicle computer and memory systems may lose memory data Driveability problems may exist until computer systems...

Page 2: ...ct throttle and cruise control cables Remove boost pressure manifold and vacuum block Remove cable bracket and tensioner bracket to supercharger mounting stud NOTE Tensioner bracket to supercharger st...

Page 3: ...static proof package before opening Do not touch electrical terminals of components unless properly grounded Do not lay electrical components on car seat carpeting or dashboard Use electrostatic prot...

Page 4: ...nect harness connectors from PCM Remove PCM mounting bolts if equipped Remove PCM To install reverse removal procedure Transfer any necessary components i e knock sensor module etc to new PCM before i...

Page 5: ...eads in exhaust manifold or pipe 2 Disconnect negative battery cable Remove front floor console Pull back passenger side carpet from along console floor area Disconnect oxygen sensor electrical connec...

Page 6: ...nsor 1 1 Ensure oxygen sensor is free of contaminants DO NOT use cleaning solvents of any type Oxygen sensor may be difficult to remove when engine temperature is less than 120 F 48 C Excessive remova...

Page 7: ...n Exhaust Manifold Sensor 2 On Exhaust Pipe 3 1L Sensor 1 On Exhaust Manifold Sensor 2 On Exhaust Pipe 3 4L Sensor 1 On Exhaust Manifold Sensor 2 On Exhaust Pipe 3 5L Sensor 1 On Exhaust Manifold Sens...

Page 8: ...Fig 2 Locating Heated Oxygen Sensors Catera Courtesy of General Motors Corp...

Page 9: ...Fig 3 Locating Bank 1 Sensor 1 Heated Oxygen Sensor 5 7L Camaro Firebird Courtesy of General Motors Corp...

Page 10: ...Locating Bank 1 Sensor 2 Heated Oxygen Sensor 5 7L Camaro Firebird Courtesy of General Motors Corp Fig 5 Locating Bank 2 Sensor 1 Heated Oxygen Sensor 5 7L Camaro Firebird Courtesy of General Motors...

Page 11: ...Fig 6 Locating Bank 2 Sensor 2 Heated Oxygen Sensor 5 7L Camaro Firebird Courtesy of General Motors Corp Fig 7 Locating Bank 1 Sensor 1 Heated Oxygen Sensor Corvette Courtesy of General Motors Corp...

Page 12: ...ating Bank 1 Sensor 2 Bank 2 Sensor 2 Heated Oxygen Sensors Corvette Courtesy of General Motors Corp Fig 9 Locating Bank 2 Sensor 1 Heated Oxygen Sensor Corvette Courtesy of General Motors Corp COOLIN...

Page 13: ...ck 2 Start engine With pressure cap removed idle engine until normal operating temperature is reached Close air bleed screw when coolant is visible dripping from bleed screw With engine still idling a...

Page 14: ...coolant recovery tank mounting nuts Move coolant recovery tank aside Remove camshaft position sensor mounting bolt and remove camshaft position sensor To install reverse removal procedure Tighten cams...

Page 15: ...nsor mounting bolt nut and remove crankshaft position sensor 2 Inspect crankshaft position sensor O ring for wear cracks or other damage Replace as necessary Lubricate NEW O ring with engine oil befor...

Page 16: ...ENSOR DIS Removal Installation 3 1L 3 4L 1 Disconnect negative battery cable Remove serpentine belt from crankshaft pulley Raise and support vehicle 2 Remove crankshaft harmonic balancer bolt Using Ba...

Page 17: ...k Remove 6 screws retaining coils to ignition control module Remove ignition coils from module 2 Remove screws and washers securing ignition control module to bracket Remove ignition control module To...

Page 18: ...m assembly from engine 2 Remove 4 coil housing to cover screws Remove housing cover Remove coil harness connector from module Remove module to cover screws Remove module from cover NOTE DO NOT wipe gr...

Page 19: ...emoval Installation 2 2L Disconnect negative battery cable Remove air cleaner outlet resonator Disconnect knock sensor electrical connector Remove knock sensor To install reverse removal procedure Tig...

Page 20: ...iate article in ENGINES Disconnect knock sensor electrical connector Remove knock sensor To install reverse removal procedure Tighten knock sensor to specification See TORQUE SPECIFICATIONS FUEL SYSTE...

Page 21: ...tighten at this time On 1 3L and 1 8L remove fuel pump relay On all models start and run engine until it stalls Crank starter for 3 seconds to remove remaining fuel from fuel lines Turn ignition off...

Page 22: ...trainer This will restrict fuel flow Removal Installation Except 1 3L 1 8L 3 0L 4 6L 1 Fuel pump is located in fuel tank and is integral with fuel sending unit assembly Fuel pump must be replaced with...

Page 23: ...fuel system pressure See CRANKSHAFT 24X POSITION SENSOR DIS Disconnect negative battery cable 2 Raise and support vehicle Disconnect fuel lines and harness connections at fuel tank Remove fuel tank R...

Page 24: ...ing clip If retaining clip is damaged fuel tank must be replaced Retaining clip cannot be serviced separately 2 Unlatch fuel line bundle retaining clip on left side of fuel tank Disconnect EVAP purge...

Page 25: ...ve and discard filter screen if dirty Installation To install reverse removal procedure DO NOT reuse O ring Lubricate NEW fuel inlet O ring with oil and install into regulator Replace filter screen as...

Page 26: ...e fuel tank Disconnect fuel tank pressure sensor electrical connector Remove fuel tank pressure sensor To install reverse removal procedure Removal Installation 1 8L Relieve fuel system pressure See C...

Page 27: ...r Remove 3 intake manifold brace bolts and remove brace from engine Disconnect harness connectors from injectors 2 Disconnect fuel pressure regulator vacuum hose Disconnect and plug fuel feed hose fro...

Page 28: ...rail on intake manifold Push down on fuel rail to seat injectors into manifold Tighten fuel rail retaining bolts to specification See TORQUE SPECIFICATIONS To complete installation reverse removal pro...

Page 29: ...ation reverse removal procedure using NEW fuel supply line plastic retainers Removal 2 4L 1 Relieve fuel pressure See FUEL SYSTEM PRESSURE RELEASE GASOLINE Disconnect negative battery cable Remove air...

Page 30: ...Ventilation PCV air tube from cam cover Disconnect PCV valve from cam cover Remove fuel rail bracket retainer nut Disconnect fuel injector electrical connectors from each fuel injector Lay harness as...

Page 31: ...necessary to gain access to fuel rail and fuel lines Remove electrical harness from routing clips on fuel rail 3 Remove fuel line retaining bolt Disconnect harness connectors from injectors Remove fu...

Page 32: ...Fig 15 Locating Fuel Rail Assembly Components 1 9L VIN 7 Shown VIN 8 Is Similar Courtesy of General Motors Corp...

Page 33: ...Fig 16 Locating Fuel Rail Assembly Components 2 2L VIN F Courtesy of General Motors Corp Fig 17 Locating Fuel Rail Assembly Components 2 2L VIN 4 Courtesy of General Motors Corp...

Page 34: ...Fig 18 Locating Fuel Rail Assembly Components 2 4L VIN T Courtesy of General Motors Corp Fig 19 Locating Fuel Rail Assembly Components 3 0L VIN R Courtesy of General Motors Corp...

Page 35: ...Fig 20 Locating Fuel Rail Assembly Components 3 1L VIN M 3 4L VIN E Courtesy of General Motors Corp...

Page 36: ...Fig 21 Locating Fuel Rail Assembly Components 3 5L VIN H Courtesy of General Motors Corp Fig 22 Locating Fuel Rail Assembly Components 3 8L VIN K Courtesy of General Motors Corp...

Page 37: ...Fig 23 Locating Fuel Rail Assembly Components 3 8L VIN 1 Courtesy of General Motors Corp Fig 24 Locating Fuel Rail Assembly Components 4 0L VIN C 4 6L VIN Y 9 Courtesy of General Motors Corp...

Page 38: ...5 7L Courtesy of General Motors Corp IDLE AIR CONTROL VALVE CAUTION For calibration purposes several different style Idle Air Control IAC valves are used Ensure replacement valve has the same part num...

Page 39: ...1 8L Remove throttle body assembly See THROTTLE BODY Drain any remaining engine coolant Remove 4 IAC valve screws and remove IAC valve from throttle body assembly Install NEW rubber gasket onto throt...

Page 40: ...d support vehicle Disconnect hoses from charcoal canister filter Remove charcoal canister filter attaching bolts Remove charcoal canister filter To install reverse removal procedure Tighten bolts to s...

Page 41: ...8 1 8L 13 18 1 9L 1 2 2L Cavalier Sunfire 18 25 Saturn 2 2 4L 19 26 3 1L 3 4L 3 8L 2 Harmonic Balancer Bolt 3 1L 3 4L 76 103 3 8L 3 110 149 Idle Air Control IAC Valve Bolt 1 8L 14 18 5 Ignition Contro...

Page 42: ...e Flange Bolt 80 9 Fuel Filter Pressure Regulator Bracket Nut Corvette 40 4 5 Fuel Pressure Regulator Screw 1 3L 71 106 8 12 1 9L 71 8 2 2L Cavalier Sunfire 53 6 Saturn 44 5 2 4L 84 9 5 3 1L 3 4L 75 8...

Page 43: ...etaining Bolt 2 2L Cavalier Sunfire 58 6 5 Saturn 89 10 2 4L 58 6 5 3 5L 89 10 3 8L 89 10 4 0L 4 6L 5 7L 106 12 Throttle Position TP Sensor Screw 1 3L 1 9L 3 1L 3 4L 3 8L 5 7L 18 2 1 8L 31 3 5 2 2L 2...

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Chevrolet 2001 Camaro, Installation Manual

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