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SECTION OA
GENERAL INFORMATION
C O N T E N T S OF T H IS S EC TIO N
Truck Model Identification............................................. OA-1
Vehicle Identification N u m b e r an d R ating Plate... OA-1
T R U C K M O DEL ID E N T IF IC A T IO N
All 10-30 series models are identified by the model
system shown in the ch a rt on the following page.
Basically the designation consists o f 7 characters, 2
letters followed by live numbers. The first letter indicates
a model and the second identifies the chassis type. The
first n u m b e r designates the G V W range, the second and
third identify the cab-to-axle dim ension or model type
and the last two identify the cab or body style.
VEHICLE ID E N T IF IC A T IO N N U M B E R
A N D R A T IN G PLATE
A c om bination vehicle identification num ber and
rating plate used on all models (fig. 0A-1) is located on
the left door lock pillar o f C-K-G models. On Forward
Control models, it is attached to the dash and toe panel.
T he vehicle identification n u m b e r stam ped on the
plate decodes into the info rm a tio n shown in Figure 0A-
2
.
E N G IN E N U M B E R
The engine n u m b e r indicates m a nufa c turing plant,
m o nth an d day o f m anufacture, an d transmission type.
A typical engine n u m b e r would be F1210TFA, which
would breakdow n thus:
F - M a n u fa c tu rin g Plant (F-Flint, T-Tonaw anda)
12 - M onth o f M a n ufacture (December)
10 - D ay o f M a n ufacture (tenth)
T - Truck
FA - Transm ission and engine type
U N IT AN D SERIAL N U M B E R LO C A TIO N S
F o r the convenience o f service technicians and
engineers w hen writing up certain business papers such
as W a rra n ty Reports. Product Inform ation Reports, or
reporting product failures in any way, the location of the
various unit num bers have been indicated. These unit
n um bers and their prefix or suffix are necessary on these
papers for various reasons - such as accounting, follow-
up on production, etc.
T he prefixes on certain units identify the plant in
which the unit was m a n u fa c tu red and thereby permits
p ro p e r follow-up o f the plant involved to get corrections
m ade w hen necessary.
Always include the prefix in the number.
Service Parts Identification P la te ................................ 0A-3
Keys and Locks................................................................. 0A-3
T o w i n g .................................................................................. 0A-3
Axles
C h e v ro le t B uilt
•
On 10 Series, the Code is stamped on Front of
Right Rear Axle Tube.
•
On 20-30 Series, the Code is stam ped on U ppe r
Surface of the Right Rear Axle Tube.
D ana Built
•
On F ront Axles, code is stamped on Front
Surface o f Left Axle Tube.
•
On R e a r Axles, code is stam ped on R e a r Surface
o f Right Axle Tube.
Transmissions
•
On 3-Speed Transmissions (except Tremec), the
Unit N u m b e r is located on Lower Left Side o f Case
Adjacent to R e a r o f Cover.
•
On Tremec Transmissions, Unit N u m b e r is
located on U p p e r Forward M ounting Flange o f Case.
•
On 70 mm 4-Speed Transmissions, Unit N u m b e r
is stamped on U ppe r C enter F ro n t o f Case. O n Borg
W a rn e r 4-Speeds, U nit N u m b e r is located on Left Side
of Case Rearward o f Side Cover. Muncie 4-Speeds, Unit
N u m b e r is located on R e a r Face o f Case below Retainer.
•
On Turbo Hydra-M atic 350 Transmission, Unit
N u m b e r is Located on Right R ear Vertical Surface o f
Oil Pan.
•
On the Turbo H ydra-M atic 400 Transmission,
Serial N u m b e r is Located on the Light Blue Plate on the
Right Side o f the Transmission.
Engines
•
6-Cylinder Engine U nit N u m b e r Located on Pad
at Right H and Side of Cylinder Block at R ear o f
Distributor.
•
8-Cylinder Engine U nit N u m b e r Located on Pad
at Front, Right H and Side o f Cylinder Block.
G enerators
G e n e ra to r U nit Serial N u m b e r is located on the
Drive End F ra m e Below the Part N um ber.
Batteries
Battery Code N u m b e r is Located on Cell Cover Top
o f Battery.
Summary of Contents for 1977 light duty truck
Page 1: ......
Page 28: ......
Page 70: ...Fig IB 24 Four Season System Vacuum Diagram C K Models 1B 24 LIGHT TRUCK SERVICE M A N U A L...
Page 71: ...Fig lB 25 Overhead System Wiring Diagram C K Models AIR C O N D ITIO N IN G 1 B 2 5...
Page 72: ...Fig IB 26 C60 System Wiring Diagram G Models...
Page 74: ......
Page 75: ...Fig lB 29 Motor Home Chassis Wiring Diagram THERMOSTATIC SWITCH AIR C O N D ITIO N IN G IB 2 9...
Page 106: ......
Page 128: ......
Page 129: ...Fig 2D 5 Typical 05 and 0 6 Vans...
Page 136: ......
Page 148: ...Fig 2D 51 Rear Door Controls...
Page 158: ...Fig 2D 79 Folding Top Assembly...
Page 159: ...Fig 2D 80 Folding Top Side Moldings and Header...
Page 161: ...Fig 2D 85 Dnver s Bucket Seat 14 Fig 2D 86 Passenger s Bucket Seat 14...
Page 162: ...Fig 2D 89 Rear Folding Seat 06 Fig 2D 9 0 Rear Bench Seat 14...
Page 163: ......
Page 164: ......
Page 165: ......
Page 185: ......
Page 186: ......
Page 190: ......
Page 225: ......
Page 226: ......
Page 248: ...Fig 3B 77 Removing Bearing Housing Pivot Pins Fig 3B 79 Replacing Lock Bolt Spring...
Page 278: ...C 10 G 10 20 C 20 30 G 30 P 10 30 9 Fig 3C l Front Suspension C P Series...
Page 284: ...BALL JOINT DIAGNOSTIC PROCEDURE...
Page 316: ......
Page 321: ...Fig 3D 12 Rear Spring Installation G Models...
Page 322: ......
Page 325: ......
Page 326: ......
Page 336: ......
Page 352: ......
Page 378: ......
Page 395: ...Fig 5 2 Front Brake Pipes and Hoses C K Models...
Page 396: ......
Page 397: ...Fig 5 4 Front Brake Pipes and Hoses P Models BRAKES 5 1 3...
Page 400: ......
Page 401: ...V 8 N 4 0 L 6 N 4 0...
Page 402: ......
Page 404: ......
Page 405: ...P300 42 M40 JB9...
Page 438: ......
Page 448: ...Fig 6A 4 P Series Engine Rear Mount...
Page 451: ...Fig 6A 8 K Series Engine Rear Mount...
Page 452: ...ENGINE M O U N T BRACKET ALL K SERIES W ITH L 6 ENGINE 6A14 LIGHT TRUCK SERVICE M A N U A L...
Page 483: ...FUEL PUMP PUSH ROD OILING OIL F LTER AND BY PASS VALVE...
Page 484: ...FUEL PUMP PUSH ROD OILING CRANKCASE AND CRANKSHAFT OILING VALVE MECHANISM OILING...
Page 487: ......
Page 488: ...MOUNT VIEW A V AUTOMATIC TRANSMISSION FRONT MANUAL TRANSMISSION...
Page 489: ......
Page 490: ......
Page 568: ......
Page 602: ......
Page 605: ......
Page 612: ...Fig 6D 3i High Energy Ignition Basic W iring...
Page 644: ......
Page 648: ...DISTRIBUTOR VALVE Fig 6E 3 Vacuum Hose Schematic L6 292 CID Calif HD Emissions...
Page 649: ...V A LV E Fig 6E 5 Vacuum Hose Schematic V8 305 CID HD Emissions...
Page 650: ...Fig 6E 7 Vacuum Hose Schematic V8 350 CID High Altitude Calif LD Emissions...
Page 651: ...VALVE Fig 6E 9 Vacuum Hose Schematic V8 350 400 CID Except Calif HD Emissions...
Page 652: ...CANISTER...
Page 653: ...PCV V AL VE Fig 6E 13 Vacuum Hose Schematic V8 454 CID Except Calif HD Emissions...
Page 672: ...Fig 6E 29 Air Cleaner 305 350 400 V8 CK...
Page 682: ......
Page 692: ......
Page 700: ...Fig 7A 6B Detent Downshift Cable C K and P Series...
Page 709: ...Fig 7 A 12B CBC 350 Hydraulic Circuit A U TO M A T IC T R A N S M IS S IO N 7 A 1 7...
Page 743: ...VIEW B FLAT IvEwfDl l6 G tO 2 GAGE...
Page 744: ......
Page 755: ...V I E W B WITH AUTOMATIC TRANSMISSION WITH MANUAL TRANSMISSION V I E W A...
Page 760: ...r...
Page 766: ......
Page 767: ...V I E W D 1 6 ENGINE VIEW V 8 ENGINE...
Page 768: ......
Page 775: ......
Page 788: ......
Page 794: ...G A S G A U G E...
Page 805: ......
Page 836: ...Fig 8 58 Seat Belt Reminder System Schematic...
Page 844: ...C H E C K n...
Page 852: ......
Page 853: ...SPECIAL TOOLS J 2 3 5 2 0...