CHESTER T Mill Operation Manual Download Page 5

2. Usage 

 
This  machine  is  used  for  cutting  metals  and  non-metals.    It  is  suitable  for  drilling, 
boring, milling and is used for instrument making, machining and repairing on single 
parts or batch production. 
 

3. Use and Maintenance 

 

 

Fig 1 

 
1.  The user must read this operation manual carefully, they must know the structure 

and  function  of  every  handle  and  switch,  the  transmission  system  and  the 
lubrication requirements well. 

2.  Before operating the machine, inspect the normal conditions of the column locking 

handle,  the  spindle  sleeve  and  the  electrical  components.    Make  sure  that  the 
machine has been correctly grounded. 

3.  When  the  position  of  the  spindle  box  to  the  table  needs  to  be  adjusted,  two 

clamping levers (1) on the right side of the knee must be loosened, the table can 
then be raised by using the knee handle.  Lock the table in position once the table 
is at the required height. 

4.  This machine has been fitted with a micro feed function, to use this function, turn 

the locking bolt (3) located on the right side of the head to engage the micro feed 
gear.  Use the handwheel (4) located on the front of the head to micro feed the 
spindle.  The spindle can reverse for tapping using the switch equipped on the left 
side of the head (this function is only available on the 3 phase model). 

5.  The  spindle  feed  lever  (5)  must  be disengaged  from  the  micro  feed  gear  during 

drilling  and  tapping.    When  the  drilling  and  tapping  job  is  finished,  release  the 
spindle feed lever to allow the lever to reset automatically.  The elastic force can 
be adjusted after the loosening the screw located in the bottom of the spindle box, 
the  spring  can  be  turned  to  a  new  position.    When  milling,  the  spindle  sleeve 

Summary of Contents for T Mill

Page 1: ...T Mill Milling Machine Operation Manual Chester UK Ltd Clwyd Close Hawarden Industrial Park Hawarden Chester CH5 3PZ Tel 01244 531631 sales chestermachinetools com www chestermachinetools com...

Page 2: ...Usage 3 Use and Maintenance 4 Main Parameters 5 Transmission System and Change of Speed 6 Machine Lubrications and Roller Bearings 7 Electrical System 8 Transport and Attentions 9 Troubleshooting 10 P...

Page 3: ...ed for 10 Make sure that the motor switches are in the off position before connecting the machine to the power supply 11 Keep visitors a safe distance from the work area 12 Never attempt any operation...

Page 4: ...taining this machine 3 Remove all of the anti rust oil or grease from the machine fill the machine with lubricant and cover the bare metal surfaces with a thin layer of machine oil to protect from rus...

Page 5: ...must be loosened the table can then be raised by using the knee handle Lock the table in position once the table is at the required height 4 This machine has been fitted with a micro feed function to...

Page 6: ...so be moved forwards and backwards by moving the ram Loosen the two clamping bolts 9 located on the right side of the ram and turn the gear shaft 10 to move the ram and spindle box Tighten the clampin...

Page 7: ...80mm Spindle Taper ISO30 Spindle Stroke 130mm T slot Size 14mm Spindle Speeds 38 1350rpm Headstock Tilt 90 Quill Travel 120mm Horizontal Spindle Taper ISO30 Number of Speeds Variable 2 Speeds Cross Fe...

Page 8: ...able below the bearings should be lubricated with 2 grease 2 The spindle sleeve column and table etc should be lubricated as per Fig 1 At the correct intervals Position No Location Bearing Model Qty 1...

Page 9: ...not knock the machine when lifting or lowering 9 Troubleshooting 1 If the motor does not run inspect the connection to the machine or check the power source 2 If the radial run out of the spindle is t...

Page 10: ...e spindle box can be swiveled to 45 when operating please loosen the three retaining nuts and pay attention these nuts only need to be released by 1 pitch the swivel screw lever can then be moved with...

Page 11: ...10 Parts List and Diagram Column Parts...

Page 12: ...5 Feed Shaft 1 16 Collar 1 17 Clamp Bolt 2 18 Clamp Block 2 19 Bevel Iron 1 20 Screw 1 21 Overarm 1 22 Cover 1 23 Screw 4 24 Cover 1 25 Screw 4 26 Hold Bracket 1 27 Gear 1 28 Screw 4 29 Bolt 2 30 Nozz...

Page 13: ...per Plate 1 49 Wiper Plate 1 50 Wiper Plate 2 51 Knee 1 52 Clamp Block 2 53 Clamp Bolt 2 54 Vertical Leadscrew 1 55 Circular Nut 2 56 Conical Gear 1 57 Key 1 58 Ball Bearing 1 59 Adjust Washer 1 60 Co...

Page 14: ...Head...

Page 15: ...17 Washer 1 18 Motor 1 19 Headless seat screw 1 20 Worm Gear 1 21 Pin 1 22 T Bolt 3 23 Nut 1 24 Feed Shaft 1 25 Key 1 26 Worm Box 1 27 Screw 3 28 Bevel Gear 1 29 Retaining Ring 1 30 Spring 1 31 Scale...

Page 16: ...60 Spring Plate 1 61 Spring cap 1 62 Screw 2 63 V Belt 1 64 Nut 1 65 Spindle Pulley 1 66 Spring Sleeve 1 67 Collar 1 68 Screw 3 69 Retaining Ring 3 70 Ball Bearing 1 71 Collar 1 72 Ball Bearing 1 73 R...

Page 17: ...Horizontal Spindle...

Page 18: ...17 Key 1 18 Retaining Ring 1 19 V Belt 2 20 Key 1 21 Retaining Ring 1 22 Wheel 1 23 Ball bearing 1 24 Ball bearing 1 25 Ball bearing 1 26 Collar 1 27 Ball bearing 1 28 Small Shaft 1 29 Collar 1 30 Su...

Page 19: ...1 49 Ball bearing 1 50 Collar 1 51 Ball bearing 1 52 Retaining Ring 1 53 Retaining Ring 1 54 Pulley 1 55 V Belt 1 56 Adjust Screw 1 57 Support 1 58 Screw 1 59 Nut 1 60 Motor 1 61 Washer 4 62 Bolt 4 6...

Page 20: ...Gearbox...

Page 21: ...Screw 6 17 Screw 6 18 Bolt 1 19 Clamp Handle 1 20 Worm Gear 1 21 Pin 1 22 T Bolt 3 23 Nut 3 24 Feed Shaft 1 25 Key 1 26 Worm Box 1 27 Screw 3 28 Bevel Gear 1 29 Crescent Ring 1 30 Spring 1 31 Scale Ri...

Page 22: ...46 Collar 1 47 Scale Ring 1 48 Handwheel 1 49 Handle 1 50 Handle 1 51 Nut 1 52 Key 1 53 Clamp Block 1 54 Clamp Handle 1 55 Box 1...

Page 23: ...Gear Head...

Page 24: ...Gear 1 16 Retaining Ring 1 17 Screw 1 18 Gear 1 19 Gear 1 20 O Ring 2 21 Ball bearing 1 22 Collar 1 23 Collar 1 24 Ball bearing 1 25 Retaining Ring 1 26 Gear 1 27 Gear 1 28 Collar 1 29 Gear 1 30 O Rin...

Page 25: ...47 Pin 2 48 Motor 1 49 Gear 1 50 Screw 1 51 Bolt 4 52 Lift Fork 2 53 Crescent Ring 2 54 Pin 2 55 Shaft 2 56 O Ring 2 57 Collar 2 58 Pin 2 59 Handle 2 60 Ball 2 61 Spring 1 62 Oil Position 1 63 Bolt 1...

Page 26: ...Table...

Page 27: ...ut 1 17 Saddle 1 18 Table 1 19 Screw Bracket 2 20 Dog 2 21 Screw 2 22 Long Bevel Iron 1 23 Adjust Screw 1 24 Ball Screw 1 25 Support 1 26 Screw 4 27 Oil Cup 1 28 Ball Bearing 1 29 Scale Ring 1 30 Scre...

Page 28: ...48 Pin 2 49 Bevel Iron 1 50 Adjust Screw 1 51 Ball Screw 1 52 Ball Bearing 1 53 Oil Cup 1 54 Support 1 55 Screw 1 56 Ball Bearing 1 57 Scale Ring 1 58 Screw 59 Handwheel 1 60 Key 1 61 Nut 1 62 Handle...

Page 29: ...Installation Foundation Plan A B C D E F 845 466 760 1285 220 150...

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