CHESTER 836 TURRET MILL Operation Manual Download Page 21

21

 

Base Assembly 

Index  Part 

 

 

 

No. 

No. 

Description 

Size 

Qty. 

1 .......... VM-L11 .............................. Worm Gear (serial # xxxx0049 and lower) ......  .................................. 1 

 ............ VM-L11T ............................ Worm Gear (serial # 0040050 and higher) ......  .................................. 1 

2 .......... VM-L13 .............................. Taper Pin ......................................................... Ø8x150 ..................... 1 

3 .......... TS-1505031 ....................... Hex Socket Cap Screw .................................... M10x25 ..................... 3 

4 .......... VM-L10 .............................. Graduation Dial ................................................  .................................. 1 

4-1....... VM-L10-1 ........................... Graduation Dial Plate.......................................  .................................. 1 

5 .......... VM-L9 ................................ Taper Pin ......................................................... Ø8x130 ..................... 2 

6 .......... TS-1515011 ....................... Hex Socket Cap Screw .................................... M8x16 ....................... 8 

7 .......... VM-L15 .............................. Ram .................................................................  .................................. 1 

8 .......... JVM836-08B ...................... Eye Bolt............................................................ M16 ........................... 1 

9 .......... VM-L6 ................................ Turret ...............................................................  .................................. 1 

10 ........ VM-L5 ................................ Turret Gib .........................................................  .................................. 1 

11 ........ VM-L1-1 ............................. Knob (serial # xxxx0049 and lower) ................  .................................. 1 

 ............ VM-L1-1T........................... Knob (serial # 0040050 and higher) ................  .................................. 1 

12 ........ VM-L1 ................................ Handle (serial # xxxx0049 and lower) .............  .................................. 1 

 ............ VM-L1T .............................. Handle (serial # 0040050 and higher) .............  .................................. 1 

13 ........ VM-L3 ................................ Pinion Shaft (serial # xxxx0049 and lower) .....  .................................. 1 

 ............ VM-L3T .............................. Pinion Shaft (serial # 0040050 and higher) .....  .................................. 1 

 ............ VM-L3TA ........................... Pinion Shaft Assembly (Include #11,12,13) ....  .................................. 1 

14 ........ VM-L2 ................................ Full Dog Point Set Screw ................................. M6x12 ....................... 1 

16 ........ TS-1550081 ....................... Flat Washer ..................................................... M12 ........................... 4 

17 ........ VM-K12 .............................. Stud (serial # 0040063 & lower) ...................... M12x105 ................... 4 

 ............ VM-K12N ........................... Stud (serial # 0040064 & higher) ..................... M12x115 ................... 4 

18 ........ JVM836-18B ...................... Adjustable Screw .............................................  .................................. 6 

19 ........ TS-1523021 ....................... Set Screw......................................................... M6x10 ....................... 2 

19-1..... TS-1540041 ....................... Hex Nut ............................................................ M6 ............................. 2 

20 ........ VM-L4 ................................ Lock Handle ..................................................... M10x40 ..................... 5 

20-1..... VM-L4-1 ............................. Shoe .................................................................  .................................. 2 

21 ........ VM-L7 ................................ Graduated Scale ..............................................  .................................. 1 

22 ........ VM-L7-1 ............................. Rivet ................................................................. Ø2 ............................. 7 

23 ........ VM-K11 .............................. Spider Arm .......................................................  .................................. 1 

24 ........ VM-K9 ................................ Base .................................................................  .................................. 1 

25 ........ VM-K17 .............................. Limit plate.........................................................  .................................. 2 

26 ........ VM-K5 ................................ Plate .................................................................  .................................. 2 

27 ........ JVM836-27B ...................... Cross Flat Screw ............................................. M6x6 ....................... 22 

 ............ JVM836-27BT ................... Cross Round Cap Screw ................................. M5x12 ....................... 6 

28 ........ VM-K13 .............................. Plate .................................................................  .................................. 1 

29 ........ JVM836-29 ........................ Hex. Socket Screw .......................................... M8x12 ....................... 2 

30 ........ VM-H29 ............................. Elevating Nut ...................................................  .................................. 1 

31 ........ TS-1523051 ....................... Set Screw......................................................... M6x15 ....................... 1 

32 ........ VM-H30 ............................. Elevation Screw Stand.....................................  .................................. 1 

33 ........ VM-H30-1 .......................... Hex Socket Cap Screw .................................... M10x30 ..................... 2 

34 ........ VM-K2 ................................ Strainer Net ......................................................  .................................. 2 

34-1..... VM-H34-1 .......................... Screw ............................................................... M5x12 ....................... 4 

35 ........ VM-I37 ............................... Table ................................................................  .................................. 1 

36 ........ VM-I40 ............................... Oil Plug ............................................................ 3/8”PT ....................... 2 

38 ........ VM-I33-2 ............................ Hex. Socket Screw .......................................... M8x20 ....................... 2 

39 ........ VM-I33 ............................... Stop Ring .........................................................  .................................. 2 

40 ........ VM-I33-1 ............................ T-Nut ................................................................  .................................. 2 

41 ........ VM-C-100 .......................... Dust Plastic ......................................................  .................................. 1 

42 ........ VM-H32 ............................. Wiper ................................................................  .................................. 3 

43 ........ VM-H32-1 .......................... Wiper ................................................................  .................................. 3 

44 ........ VM-J36 .............................. Saddle ..............................................................  .................................. 1 

Summary of Contents for 836 TURRET MILL

Page 1: ...836 Milling Machine Operation Manual Chester UK Ltd Clwyd Close Hawarden Industrial Park Hawarden Chester CH5 3PZ Tel 01244 531631 sales chestermachinetools com www chestermachinetools com...

Page 2: ...n Layout 5 Shipping Container Contents 6 Unpacking and Clean Up 6 Raising the Head 6 Site Preparation 7 Lifting the Mill 7 Lubrication 8 Electrical Connections 8 Controls 9 10 Changing Speeds 10 Posit...

Page 3: ...sult in serious injury 13 Keep visitors a safe distance from the work area 14 Use recommended accessories improper accessories may be hazardous 15 Keep hands away from all moving parts belts cutters g...

Page 4: ...Face Milling Capacity 75mm Table Size 200 x 910mm Cross Travel 240mm Longitudinal Travel 550mm Vertical Travel 127mm Spindle Taper R8 T slot Size 16mm Spindle Speeds 0 2000rpm Headstock Tilt 90 Motor...

Page 5: ...5 836 Installation Layout...

Page 6: ...l bolted to the skid until it is ready to be moved to its final location 2 Clean all rust protected surfaces with kerosene or a light solvent Do not use gasoline paint thinner or lacquer thinner These...

Page 7: ...tion of the ram and that the table has been moved against the column Tighten ram locking bolts A Fig 2 before lifting Carefully lift the mill Move into position over the anchor bolts Lower the mill on...

Page 8: ...top of tank and filling with Mobil Vactra Oil No 2 Pump oil with release handle once for every hour of operation Way surfaces and leadscrews are lubricated in this manner C Knee Leadscrew lubricate w...

Page 9: ...right side of the head Rotate the handle clockwise to lock the quill in a desired position Rotate the handle counter clockwise to release E Micrometer Adjusting Nut E Fig 4 located on the front of the...

Page 10: ...e belt in the desired position 5 Place tension on the belt by moving handle 6 Tighten hex nut 7 Always replace the belt cover Position of Ram CAUTION Care should be taken to lock ram securely after se...

Page 11: ...Ram Ware Plate 10 page 19 adjust two set screws 19 page 19 found on the side of the ram for proper travel 5 Head Alignment the scales on the ram adapter and head rotation are guides only Close toleran...

Page 12: ...12 Head Assembly...

Page 13: ...Set Screw M6x6 1 25 JVM836 25 Round Pin 1 26 JVM836 26T Handle Base serial 0040050 and higher 1 JVM836 26TA New Handle Assembly Include 26 30 31 1 27 JVM836 27 Steel Ball 6 1 28 JVM836 28 Spring 1 29...

Page 14: ...e point Set Screw M5x5 1 71 JVM836 71 Taper Roller Bearing 30206 1 71 1 JVM836 71 1 Taper Roller Bearing 32008 1 72 JVM836 72N Jam Nut serial 0050104 and higher 2 79 JVM836 79 Protection Ring 1 80 JVM...

Page 15: ...15 Upper Head Assembly...

Page 16: ...Bearing 6007ZZ 1 22 VM M5 C Retaining Ring 62 1 23 VM M25C Motor serial xxxx0049 and lower 1 1 2HP 1 PH 1 VM M25C 3Ph Motor serial xxxx0049 and lower 1 1 2HP 3 PH 1 VM M25 Motor from serial 0040050 t...

Page 17: ...1 41 VM M23 1 Stud M12x50 1 42 JVM836 42B Switch Assembly 1Ph 1 JVM836 42 3Ph Switch Assembly 3Ph 1 43 JVM836 43B Hex Socket Cap Screw M6x12 4 44 JVM836 44B Switch Cord 4C 1Ph 1 JVM836 44 3Ph Switch C...

Page 18: ...18 Leadscrew Assembly...

Page 19: ...ing Bracket 1 15 VM I18 Bearing Bracket 1 16 VM J11 Bearing Block 1 17 VM I13 Hex Socket Screw M10x16 8 18 VM I12 Taper Pin 8x130 6 19 TS 1515021 Hex Socket Cap Screw M8x20 4 20 JVM836 20B Flat Screw...

Page 20: ...20 Base Assembly...

Page 21: ...Full Dog Point Set Screw M6x12 1 16 TS 1550081 Flat Washer M12 4 17 VM K12 Stud serial 0040063 lower M12x105 4 VM K12N Stud serial 0040064 higher M12x115 4 18 JVM836 18B Adjustable Screw 6 19 TS 15230...

Page 22: ...H4 Clutch Insert 1 VM H4T Clutch Insert 1 71 VM H1 Hand Lever 1 VM H1T Hand Lever 1 73 VM H1 3 Hand Grip 1 74 VM H24 Straight Bevel Gear serial xxxx0049 and lower 1 VM H24T Helical Bevel Gear serial...

Page 23: ...M836 ALMP Aluminum Pipe 1 3 JVM836 DB Oil Regulating Distributor 1 4 JVM836 TJ T Joint 1 5 JVM836 FST Flexible Steel Tube 1 6 JVM836 CJ Check Joint 2 7 JVM836 EJ Elbow Joint 2 10 TS 1514021 Hex Socket...

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