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ChemBall | CSB

Safety Instructions

To ensure that the valve functions correctly, it is 
important to follow these installation and opera-

ting instructions. Only qualified personnel who have 
been instructed in the installation, fitting, commissi

-

oning, operating and maintenance of the device are 
permitted to install the valve. ChemValve-Schmid AG 
assumes no liability for faults resulting from impro-
per installation. 

Warnings and Precautions

• During installation and maintenance work, suita-

ble protective clothing, including gloves and 
protective goggles, must be worn.

• Prior to installation and maintenance work, the 

pipe must be depressurised and emptied. If the 

valve  operates  with  dangerous  flow  media,  the 
pipe  has  to  be  emptied  completely  and  flushed 
with an appropriate cleaning fluid. Inappropriate 

cleaning products can harm the valve!

• 

If flange connections or locking screws are deta

-

ched,  hot  water,  steam,  caustic  fluids  or  toxic 

gases can be emitted. Severe scalding, burns and 
poisoning are possible!

• During operation the valve may become very hot 

or very cold. Installation and maintenance work 

should only be carried out if the valve‘s tempera

-

ture is the same as the ambient temperature.

• Prior to dismounting the valve, preventative 

measures against the possible leakage of dange-
rous media should be made.

• When removing the valve from the pipeline, it is 

important to ensure that the PFA lining, ball and 
seals are not damaged. Damaged parts may only 
be replaced by genuine ChemValve-Schmid AG 
parts.

• Only suitable cleaning products may be used.

Personnel Requirements

The improper handling of shut-off valves can lead to 
injury and material damage! Only trained specialists 

with the requisite qualifications and experience may 

dismantle, assemble and test the valves.

Protective Equipment

To minimise the likelihood of injury, the wearing of 

personal protective equipment is required. Com-

pany guidelines must be strictly followed. Each 

worker is responsible for their own safety.

 

All workers must wear the following:

Protective work clothing

  is  tight-fit

-

ting clothing with good tear resistance, 

tight arms and no protruding parts. Such 

clothing protects against abrasion, punc-

ture wounds, corrosive substances and 

burns from hot surfaces, liquids and gases

Helmets

 protect against falling and flying 

objects, as well as liquids and gases

Safety shoes

 to protect against heavy 

objects, hot surfaces, corrosive liquids and 

gases and to minmise slips and falls on 

unstable surfaces

Safety Gloves 

to protect hands from abra-

sion, puncture wounds, corrosive substan-

ces and burns from hot surfaces, liquids 

and gases

Safety Glasses

 to protect the eyes from 

corrosive or liquids and gases

Further protective equipment, such as ear 

protection, should be worn, depending on the 

environment or company guidelines.

4

ChemValve-Schmid AG 

|

 Duennernstrasse 540 

|

 CH-4716 Welschenrohr 

|

 +41 32 639 50 10 

|

 [email protected] 

ChemBall 

|

 CSB Installation & Operating Instructions V2.1 EN 

|

 Copyright

©

 by ChemValve-Schmid AG 

|

 Subject to change

Summary of Contents for ChemBall CSB

Page 1: ...chemvalve schmid com Installation Operating Instructions ChemBall CSB PFA Lined Ball Valve...

Page 2: ...ovative proficient reliable that s our motto Thanks to years of investment in state of the art production technologies and highly qualified employees we offer unprecedented product and service quality...

Page 3: ...etail 5 Installation Operating Instructions 15 1 Intended Use 15 2 Storage and Transportation 15 3 Dismounting an existing valve 15 4 Preparing for Installation 15 5 Valve Installation 16 6 Maintenanc...

Page 4: ...d seals are not damaged Damaged parts may only be replaced by genuine ChemValve Schmid AG parts Only suitable cleaning products may be used Personnel Requirements The improper handling of shut off val...

Page 5: ...integration with plant monitoring systems The sophisticated labyrinth seal tightly and reliably seals the two body halves for maximum security Multicultural flexible Flange face to face dimensions ava...

Page 6: ...1 4301 3d Spring lock Washer 1 4301 3e Locking Plate Screws 1 4404 3f Bayonet Coupling 1 4404 4a Valve Body PFA 5 3103 4b Body Bolts Stainless Steel 4c Washers Stainless Steel 1a 4a 2c 2b 3d 3b 2a 3f...

Page 7: ...erature 20 C to 200 C Face to Face Length EN 558 Row 1 ASME B16 10 Class 150 Row 19 Conformity PED 2014 68 EU ATEX 2014 34 EU Food EC Nr 1935 2004 FDA TA Luft ISO 15848 1 Pressure Test EN 12266 1 7 Ch...

Page 8: ...165 165 190 203 229 210 267 457 G 60 3 69 9 79 4 88 9 98 4 98 4 139 7 152 4 190 5 215 9 241 3 298 4 E 4x 15 9 4x 16 4x 15 9 4x 15 9 4x 15 9 4x 15 9 4x 19 4x 19 8x 19 8x 22 2 8x 22 2 8x 22 2 K 90 100...

Page 9: ...180 200 230 290 310 350 400 480 600 G 65 75 85 100 110 125 145 160 180 210 240 295 E 4x 14 4x 14 4x 18 4x 18 4x 18 4x 18 8x 18 8x 18 8x 18 8x 18 8x 22 8x22 PN10 12x22 PN16 K 95 105 115 140 150 165 18...

Page 10: ...30 0 0 0 5 1 5 5 4 18 3 303 87 8 40 0 05 0 2 1 6 5 2 12 2 37 61 3 158 6 50 0 2 0 8 3 9 11 4 23 3 66 7 107 2 267 6 60 0 7 2 7 9 22 2 40 8 112 182 7 429 6 70 1 8 4 13 9 38 65 170 8 284 4 651 2 80 3 4 6...

Page 11: ...46 55 55 55 55 55 55 64 5 64 5 Q 232 5 232 5 232 5 232 5 272 5 272 5 350 350 350 350 700 700 V 65 65 65 65 90 90 125 125 125 125 186 186 kg 1 1 1 1 1 5 1 5 2 7 2 7 2 7 2 7 6 6 6 6 11 ChemValve Schmid...

Page 12: ...8 48 kg 1 3 1 3 1 3 1 3 1 3 1 3 2 4 2 4 2 4 2 4 4 7 4 7 Cg Q R V T S U Materials Gearcase and Cover Cast Iron Quadrant Ductile Iron Worm Carbon Steel Input Shaft Carbon Steel Seals Nitrile Rubber Fast...

Page 13: ...ting pneumatic actuator DN mm DN inch Code L mm B mm H mm W kg 15 1 2 ADA40 158 91 217 5 2 1 20 3 4 ADA40 158 91 220 2 1 25 1 ADA40 158 91 222 5 2 1 32 11 4 ADA40 158 91 230 2 1 40 11 2 ADA80 177 111...

Page 14: ...ode Pressure Class P Premium BS Bare Shaft P PFA 1 4404 P PTFE S PTFE Steel I PFA 5 3103 015 200 1 2 8 P4 Square Parallel E EN E1 PN10 S Standard HP Hand Lever P2 Double D A ANSI E2 PN16 GP Gearbox Pr...

Page 15: ...alve preventative measures against the possible leakage of dange rous media should be made When removing the valve from the pipeline it is important to ensure that the PFA lining ball and seals are no...

Page 16: ...e protective cover from the valve 3 Place the valve carefully between the two flanges 4 Centre the valve with lubricated bolts or screws accordingly before hand tightening 5 Adjust the position of the...

Page 17: ...flow media the pipe has to be emptied completely and flushed with an appropriate cleaning fluid Inappropriate cleaning products can harm the valve If flange connections or locking screws are deta ched...

Page 18: ...ng unstable gases Conformity Assessment Procedure Categories I II III Annex III point 11 module H Applied Technical Specifications EN 13445 2 2018 DIN EN 12516 1 2018 DIN EN 12516 2 2015 EN 12266 1 20...

Page 19: ...ges Passing on and reproduction of this document use of its contents and communication are prohibited unless expressly permitted Representation may differ from the actual scope of delivery 19 ChemValv...

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