Checkline TI-25SX Operating Manual Download Page 3

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1.0  INTRODUCTION

The Checkline model TI-25SX is a basic dual element thickness gauge with the ability 
to locate blind surface pitting and internal defects/flaws in materials. Based on the same 
operating principles as SONAR, the TI-25SX is capable of measuring the thickness 
of various materials with accuracy as high as ± 0.001 inches, or ± 0.01 millimeters. 
The principle advantage of ultrasonic measurement over traditional methods is that 
ultrasonic measurements can be performed with access to only one side of the material 
being measured.

1.1   Disclaimer

Inherent in ultrasonic thickness measurement is the possibility that the instrument will 
use the second rather than the first echo from the back surface of the material being 
measured. This may result in a thickness reading that is TWICE what it should be. 
Responsibility for proper use of the instrument and recognition of this phenomenon rest 
solely with the user of the instrument. Other errors may occur from measuring coated 
materials where the coating is insufficiently bonded to the material surface. Irregular 
and inaccurate readings may result. Again, the user is responsible for proper use and 
interpretation of the measurements acquired.

Summary of Contents for TI-25SX

Page 1: ...MODEL TI 25SX ULTRASONIC THICKNESS GAUGE Operating Manual ...

Page 2: ...ent 8 3 1 Time versus thickness relationship 3 2 Suitability of materials 3 3 Range of measurement and accuracy 3 4 Couplant 3 5 Temperature 3 6 Measurement modes 4 0 Selecting the measurement mode 11 4 1 Which Mode and Transducer do I use for my applications 5 0 Making measurements 12 5 1 Probe Zero 5 2 Material Calibration 6 0 Additional features 15 6 1 Unit 6 2 Lite 6 3 Lock 6 4 Factory Default...

Page 3: ...y one side of the material being measured 1 1 Disclaimer Inherent in ultrasonic thickness measurement is the possibility that the instrument will use the second rather than the first echo from the back surface of the material being measured This may result in a thickness reading that is TWICE what it should be Responsibility for proper use of the instrument and recognition of this phenomenon rest ...

Page 4: ...ey The PRB 0 key is used to zero the TI 25SX in much the same way that a mechanical micrometer is zeroed If the gauge is not zeroed correctly all of the measurements that the gauge makes may be in error by some fixed value Refer to section 5 1 for a further explanation of this important feature 2 3 VEL Key The VEL key is used to enter and exit theTI 25SX s calibration mode This mode is used to adj...

Page 5: ...ues navigate menus and select menu options 2 7 MATL Key The MATL Key is used to select a common basic material type from a short list of 9 materials and 2 programmable custom materials for calibration Refer to 5 3 for an explanation on selecting a basic material type 2 8 The Display The TI 25SX uses a custom glass LCD backlit low temperature display for use in a variety of climate conditions It co...

Page 6: ...erial velocity speed the sound wave travels through a given medium material is displayed in this area informing the user what material theTI 25SX is currently calibrated too This area is also used for alpha messages in the menu and edit modes H Units This combination of icons are illuminated in different sequences to inform the user what measurement units are currently being displayed in the small...

Page 7: ...nducting ultrasonic sound into the material being measured and the other semicircle is responsible for conducting the echoed sound back into the transducer When the transducer is placed against the material being measured it is the area directly beneath the center of the wear face that is being measured This is a top view of a typical transducer Press against the top with the thumb or index finger...

Page 8: ...g measured the TI 25SX will perform four measurements every second updating its display as it does so When the transducer is removed from the surface the display will hold the last measurement made 2 11 Top End Cap The top end cap is where all connections are made to the TI 25SX The diagram above shows the layout and description of the connectors Transducer Connectors Refer to Diagram The transduc...

Page 9: ...easurement is practical in a wide variety of materials including metals plastics and glass Materials that are difficult include some cast materials concrete wood fiberglass and some rubber 3 3 Range of measurement and accuracy The overall measurement capabilities based on the wide variety of materials is determined by the consistency of the material being measured The range of thickness that can b...

Page 10: ...e to changes in the temperature of the transducer However multi echo techniques offer temperature compensation help to minimize these errors 3 6 Measurement Modes This section will cover the different measurements modes of the TI 25SX the transducers required and the reasons for using specific modes Pulse Echo P E Mode Pulse echo mode measures from the initial pulse sometimes referred to as an art...

Page 11: ...echo mode for through coating measurements Dual element delay line transducers are have a usable range of 0 025 and up depending on the material frequency and diameter A limitation of dual element delay line transducers is the V shaped sound path Because the sound travels from one element to another the time versus thickness relationship is non linear Therefore a correction table in the instrument...

Page 12: ... frequencies available from Electromatic Thru Paint Coatings Often times users will be faced with applications where the material will be coated with paint or some other type of epoxy material Since the velocity of the coating is approximately 3 times slower than that of steel pulse echo mode will result in an error if the coating or paint is not completely removed Thin materials Pulse echo mode a...

Page 13: ...short list of materials To select a common material type to use for calibration refer the Basic Material Type section 5 3 5 1 Probe zero Setting the zero point of the TI 25SX is important for the same reason that setting the zero on a mechanical micrometer is important It must be done prior to calibration and should be done throughout the day to account for any temperature changes in the probe If ...

Page 14: ...t NOTE Pressing the key prior to pressing the key will abort the cal routine without saving any changes 3 Press the key to set the velocity value and return to the measurement screen The new velocity value will be shown at the top of the display CHECK YOUR CALIBRATION Place the transducer back on the calibration point and verify the thickness If the thickness is not correct repeat the steps above ...

Page 15: ... will abort to the measurement screen without saving any changes 4 If USR1 or USR2 were selected the velocity edit screen will be displayed and edit icon illuminated and flashing 5 Use the and keys to scroll to the desired material velocity NOTE The longer these keys are held the faster the velocity value is incremented 6 When the desired velocity setting is displayed press the key to set the mate...

Page 16: ...ressing the key will abort to the measurement screen without saving changes 3 When the desired LITE setting is displayed press the key to set the status and edit the BRT brightness option 4 Use the and keys to scroll through the BRT LO MED HI options 5 When the desired BRT setting is displayed press the key to set the brightness and return to the measurement screen 6 3 Lock The lock feature was bu...

Page 17: ...the TI 25SX on 6 8 Factory Defaults The TI 25SX can be reset to factory defaults at any time to restore the original gauge settings This should only be used if the gauge is not functioning properly or perhaps multiple features have been enabled and a clean start is needed The procedure to reset the gauge is outlined below 1 With the TI 25SX powered off press and hold down the and keys while poweri...

Page 18: ...0 0850 2159 Magnesium 0 2300 5842 Mercury 0 0570 1448 Molybdenum 0 2460 6248 Monel 0 2110 5359 Nickel 0 2220 5639 Nylon 0 1060 approx 2692 Platinum 0 1560 3962 Plexiglas 0 1060 2692 Polystyrene 0 0920 2337 PVC 0 0940 2388 Quartz glass 0 2260 5740 Rubber vulcanized 0 0910 2311 Silver 0 1420 3607 Steel 1020 0 2320 5893 Steel 4340 0 2330 5918 Teflon 0 0540 1372 Tim 0 1310 3327 Titanium 0 2400 6096 Tu...

Page 19: ...ound velocity of the material being measured starts to have a noticeable effect upon ultrasonic measurement At such elevated temperatures it is recommended that the user perform calibration on a sample piece of known thickness which is at or near the temperature of the material to be measured This will allow the TI 25SX to correctly calculate the velocity of sound through the hot material Expansio...

Page 20: ...easuring laminates is that many included air gaps or pockets which will cause an early reflection of the ultrasound beam This effect will be noticed as a sudden decrease in thickness in an otherwise regular surface While this may impede accurate measurement of total material thickness it does provide the user with positive indication of air gaps in the laminate Measuring through paint coatings Mea...

Page 21: ...E RESULTING FROM THE USE OF SUPPLIED EQUIPMENT WHETHER SUCH DAMAGE OCCURS OR IS DISCOVERED BEFORE UPON OR AFTER REPLACEMENT OR REPAIR AND WHETHER OR NOT SUCH DAMAGE IS CAUSED BY MANUFACTURER S OR SUPPLIER S NEGLIGENCE WITHIN ONE YEAR FROM INVOICE DATE Some State jurisdictions or States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation may not a...

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