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Charnwood W583, Owner'S Manual

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Charnwood W583 Owner'S Manual Download Page 5

 

5 

 

 

 
The  machine  is  fixed  to  the  pallet  base 
with two screws.   
 
Use  a  10mm  spanner  to  undo  the  2 
securing screws. 
 
Refit the blue side cover. 
 

 
 

Identify The Loose Parts 

 

   

 
A – Pack of Fixings 
B – Service Tools 
C – Bridge Guard Arm 
D – Cutter Guard 
E – Adjustable Feet 
F – Fence Guide Rail 
G – Side Fence 
H – Fence Guide Bracket 

 

 

 

 

 

 

 

 

 

Summary of Contents for W583

Page 1: ... THICKNESSER OWNERS MANUAL MODEL W583 Charnwood Cedar Court Walker Road Hilltop Industrial Estate Bardon Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

Page 2: ...b better and be safer at the rate for which it is designed 10 Use the right tools Do not force the machine or attachments to do a job for which they are not designed Contact the manufacturer or distributor if there is any question about the machine s suitability for a particular task 11 Wear proper apparel Avoid loose clothing gloves ties rings bracelets and jewellery which could get caught in mov...

Page 3: ...r use it or anything other than its designated purpose Neither the manufacturer nor the suppliers will be liable for any damage or injury caused by incorrect assembly operation or electrical connection of this machine Risk of Injury Wear Eye Wear Ear Never reach into Protection Protection a running cutter block Rating Description Trade Suitable for daily use by professional woodworkers Continuousl...

Page 4: ...g and lift the lid of the crate up from the pallet base Remove the plastic cover and the items packed loosely around the sides To remove the machine from the pallet base Using a cross head screwdriver loosen but do not remove 6 screws which secure the blue side cover Slide off the blue side cover ...

Page 5: ...wo screws Use a 10mm spanner to undo the 2 securing screws Refit the blue side cover Identify The Loose Parts A Pack of Fixings B Service Tools C Bridge Guard Arm D Cutter Guard E Adjustable Feet F Fence Guide Rail G Side Fence H Fence Guide Bracket ...

Page 6: ...to the 4 welded nuts on the underside of the base stand These can be adjusted later to level the machine Use 8 of the bolts washers and nuts provided to assemble the 4 sides of the base stand Leave them finger tight for now This part of the assembly requires 2 people Flip the body of the machine upside down ...

Page 7: ... nut on the cable grommet Place the assembled base stand onto the upturned machine Attach it using 6 of the bolts washers and nuts provided Tighten all of the nuts on the base stand using a pair of 10mm spanners This part of the assembly requires 2 people Flip the machine back to right side up ...

Page 8: ...ched to the Side Fence underneath the Fence Guide Rail until the back of the fence touches the setting screw The setting screw is used to set the fence at 90 degrees to the table Slide the 2 slotted Angle Brackets over the two threaded studs Refit the ratchet handles and tighten them Use a 12mm spanner to lock the 2 slotted Angle Brackets in place by tightening 4 bolts Check the angle between the ...

Page 9: ...ivot shaft and screw it into the threaded hole in the side of the outfeed table Lock it in place with a 17mm spanner Refit the nut on the inside of the table Tighten the nut with an 18mm spanner Slide the Bridge Guard Arm back onto the pivot shaft Refit the ratchet handle Fit the protection plate into the end of the cutter guard arm Slide the Cutter Guard into the Bridge Guard Arm ...

Page 10: ...ning Depth Scale Infeed Table Planing Depth Adjuster On Off Switch Adjustable Feet THICKNESSING MODE Feed Direction Infeed Table Lock Dust Hose Connection Outfeed Table Lock Cutter Guard Side Fence Locking Knob Thicknessing Scale Engage disengage Drive Rollers Emergency Stop button Thicknessing Table Height Adjuster Thicknessing Table Lock ...

Page 11: ...o the Outfeed Table Lock swing the table up and over Take hose connector end of the Cutter Guard and swing it up and over the cutter block until it clips into place Engage the drive rollers by moving the Lever into the upper position First Use Only Carefully remove the protective film from the rubber coated drive roller THICKNESSING MODE With the machine set up in Thicknessing mode Measure the thi...

Page 12: ... fence set at 90 degrees to the bed and pass the narrow side Face 2 on diagram over the planer as many times as necessary until a flat and smooth finish is achieved You should now have two planed sides at 90 degrees to each other Set the machine up for thicknessing Pass the timber through the thicknesser with the wider already planed side Face 1 on diagram facing down against the bed Continue unti...

Page 13: ...f Cutter Block Locking Bar Square Head Bolt Knife Spring Setting Tool Each knife is held in place by a locking bar The locking bar is secured in place with 5 square head bolts which are wound out to lock it To remove the worn knives Disconnect the machine from the power supply Open both tables to get better access to the cutter block ...

Page 14: ... Wind the square head bolt out to lock the knife in place Troubleshooting Problem Cause Remedy Machine does not start Emergency stop activated Release the emergency stop Blown Fuse Replace Fuse Loose switch terminal Inspect back of switch Faulty switch Replace switch Cutter Guard not in the correct position Check the alignment of the micro switch Only starts when Green button is held down Faulty s...

Page 15: ...eclare that equipment named above has been tested and found to comply with the relevant sections of the above referenced specifications The machinery complies with all essential requirements of the directives and regulations Signed Dated 01 09 2021 Location Leicestershire Richard Cook Director Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to ...

Page 16: ... 2 A05 GB5783 86 Hex bolt M6X20 4 A06 GB6170 86 Hex nut M8 4 A07 M0607 Motor 1 A08 M0606 Motor pulley 1 A09 GB80 85 SetscrewM6X12 1 A10 GB1096 79 Key 6X25 1 A11 GB97 1 85 Washerφ8 8 A12 GB5783 86 Hex bolt M8X16 4 A13 M0603 Stand assembly 1 A14 M0609 Right plate 1 A15 GB819 85 Screw M5X10 5 A16 GB818 85 Screw M6X10 4 A17 GB97 1 85 Washerφ6 4 A18 M0602 Cover board 2 A19 GB818 85 Screw M6X10 2 A20 GB...

Page 17: ...85 Screw M6X16 6 A26 GB97 1 85 Washer φ6 6 A27 M0601 Protective cover 1 B LOWER STAND ASSEMBLY LOWER STAND ASSEMBLY NO CODE DESCRIPTION QTY NO CODE DESCRIPTION QTY B01 GB5783 86 Hex bolt M6X16 8 B02 M0610 Lower leg 2 B03 GB97 1 85 Washerφ6 8 B04 GB6170 86 Hex nut M6 8 B05 M0611 Cover board 2 B06 M0613 Underprop 4 ...

Page 18: ...2 C THICKNESSING TABLE ASSEMBLY ...

Page 19: ...1008 Cone gear 2 C25 M0720 Bush 1 C26 M0717 Gear box 1 C27 GZZC Flat bearing 1 C28 ZSM10 Locknut M10 1 C29 GB923 88 Domed cap nut M12 1 C30 GB97 1 85 Washerφ12 1 C31 GB1096 79 Key 5X15 1 C32 GB5783 86 Hex bolt M6X16 2 C33 GB97 1 85 Washerφ6 2 C34 GB6170 86 Hex nut M6 2 C35 M0711 Locking handle 1 C36 GB879 86 Spring pin 3X20 1 C37 GB6170 86 Hex nut M6 6 C38 M0701 Washer 2 C39 M0702 Plate 2 C40 GB97...

Page 20: ...Y D01 GB5783 86 Hex bolt M5X25 1 D02 GB6170 86 Hex nut M5 1 D03 M081213 Spring 2 D04 M081205 1 Limited pole 1 D05 GB896 86 E ringφ6 3 D06 GB70 85 Socket cap screw M6X20 3 D07 M081202 Left bracket 1 D08 NCM Socket countersunk screw M6X10 6 D09 GB77 85 Set screw M6X5 6 D10 GB6170 86 Hex nut M10 4 ...

Page 21: ...4 M081204 Bearing bush 2 D35 GB T276 94 Bearing 6205 2 D36 GB893 1 86 C ringφ52 2 D37 GB894 1 86 C ringφ25 1 D38 M081207 Cutter block 1 D39 M081206 Driving roller 1 D40 GB6170 86 Hex nut M8 4 D41 GB T848 85 Small washer φ8 4 D42 M081211 Spring 4 D43 M081212 double edged bolt 4 D44 M081203 Bush 4 D45 GB5783 86 Hex bolt M5X25 1 D46 GB6170 86 Hex nut M5 1 D47 M081205 2 Limited bar 1 D48 M1005 Adjusti...

Page 22: ...SEMBLEY CUTTER BLOCK ASSEMBLY NO CODE DESCRIPTION QTY NO CODE DESCRIPTION QTY E01 M081207 3 Square toes bolt 15 E02 M081207 2 Blade locking block 3 E03 M081207 5 Blade 3 E04 M081207 4 Spring 6 E05 M081207 1 Cutter block 1 ...

Page 23: ...0303 1 F09 M082217 Pin axle 1 F10 M082205 Sprocket 1 F11 M082201 Sprocket 1 F12 GB818 85 Screw M6X8 4 F13 GB893 1 86 C ringφ24 2 F14 M082215 Long pin 1 F15 GB T276 94 Bearing 61901 2 F16 GB894 1 86 C ringφ12 1 F17 GB97 1 85 Washer φ10 1 F18 Chain 1 F19 SJD V belt 2 F20 GB1096 79 Pin 6X25 1 F21 M082208 Cutter block pulley 1 F22 GB77 85 Screw M6X5 1 F23 GB70 85 Socket cap screw M6X14 3 F24 M082213 W...

Page 24: ...9 Handle 1 F41 GB6173 86 Hex thin nut M10 1 G DUST EXTRACTION ASSEMBLY DUST EXTRACTION ASSEMBLY NO CODE DESCRIPTION QTY NO CODE DESCRIPTION QTY G01 M0901 1 Dust extraction hood 1 G02 M0901 7 Turning plate 1 G03 GB70 85 Socket cap screw M6X16 1 G04 M0906 Rubber tray 1 G05 GB6170 86 Hex nut M6 1 G06 GB819 85 Screw M6X12 2 G07 M0901 Dust chute 1 G08 GB5783 86 Hex bolt M6X10 6 G09 GB6170 86 Hex nut M6...

Page 25: ... GB5783 86 Hex bolt M5X40 1 J08 M1407 Sliding plate 1 J09 GB867 86 Rivet 4X6 2 J10 M1404 Bracket 1 J11 GB97 1 85 Washer φ10 4 J12 M1403 double edged bolt 2 J13 M1405 Right sliding block 1 J14 M1413 Locking handle 2 J15 M1408 Left metal plate 1 J16 M1410 Right metal plate 1 J17 GB70 85 Socket cap screw M6X12 2 J18 GB5783 86 Hex bolt M8X16 4 J19 GB97 1 85 Washer φ8 4 J20 M1412 Square toes nut 4 J21 ...

Page 26: ...g 1 H06 GB96 85 Large washerφ6 2 H07 M1605 Adjusting handle 1 H08 M1609 Connecting pole 2 H09 M1611 Pin bolt 2 H10 GB5783 86 Hex bolt M5X20 2 H11 GB93 87 Spring washer φ5 2 H12 M1612 Rock block 1 H13 M1606 Fixing plate 1 H14 ZSM Locking nut M6 2 H15 M1601 U shaped arm 1 H16 M1613 Long pin 1 H17 M1614 Locking handle 1 H18 M1608 Crust 1 H19 M1604 Saucer 1 H20 M1607 Protective plate 1 H21 M1615 Plast...

Page 27: ...her φ8 8 I05 M07 Thicknessing table assembly 1 I06 M14 Fence assembly 1 I07 GB70 85 Socket cap screw M6X16 2 I08 GB818 85 Screw M4X6 2 I09 M18 Infeed scale 1 I10 M20 Infeed pointer 1 I11 GB818 85 Screw M4X6 2 I12 M16 Protective cover assembly 1 I13 GB6170 86 Hex nut M12 1 I14 M10 Planer table assembly 1 15 M0902 Rotor 1 16 M0903 Kick block 20 17 GB879 86 Spring pin 3X10 1 18 M09 Extraction dust as...

Page 28: ...Last Updated February 2022 Charnwood Cedar Court Walker Road Hilltop Industrial Estate Bardon Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

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