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Sleeved Pipe

Soot Door

In Side or Rear

Of Chimney

Fig 8. Vertical Register Plate With Bricked Up Fireplace

Flue Boiler

Stove

Hearth

Access Door

Water
Flow

Water
Return

CHIMNEY, HEARTH & FIRE SURROUND

CONNECTIONS TO FLUES

Ensure that all the Instructions and Regulations contained in the

Charnwood Stove Installation Instructions are carried out and

adhered to. The Flue Boiler will limit the number of Flue Connection

options available, and three typical options are shown in Figs. 6 - 8.

There are several different ways of connecting the Flue, but in each

case the top flue outlet of the stove is used. The Flue Boiler is not

designed to use the rear flue outlet.

The adaptor is available from the Fluepipe

manufacturer. The double insulated flue must be supported by

brackets, and not rely on the boiler for its support, since this would

make removal of the boiler very difficult. The adaptor may require a

short piece of single wall stainless steel fluepipe to slide into the top

of the boiler.

A freestanding installation is shown in Fig 6 using double insulated

stainless steel fluepipe connected to the top of the boiler using a

short adaptor.

Fig 7 shows the flue connections into a standard chimney using a high

Sealing Face

Boiler Outer must be
pulled down onto stove
top using two M6 x 25mm
bolts and nuts.

Fig 9. Fitting& Sealing the Boiler to the Stove

level horizontal register plate. The minimum distance above the top

of the stove in this case is 800mm.

Fig 8  Utilises a 135° Bend to connect into the flue.

In each of these instances the chimney may be swept through the

stove.

spread

attach

INSTALLATION

First remove the top blanking plate of the stove and

fire

cement evenly  on the sealing face. Lower the boiler  into position as

shown in Fig 9. Align the boiler fixing tags  with the flue ring tags on

the stove, and insert the two M6 x 25mm bolts,

their nuts and

tighten until the outer lower edge of the boiler is drawn firmly into

contact with the top of the stove. Remove excess fire cement which

has squeezed out of the joint . It is essential that this joint is well made

to prevent condensation escaping from the boiler / stove interface.

Slide the adaptor up until its inner diameter is aligned with the flue

boiler and lower it down into the top of the Flue Boiler and seal the

joint with fire cement.

When the Stove, Boiler and Fluepipe have all been fixed in position,

remove the access door and check the position and location  of the

chains and hangers  since these are held in by gravity and may have

come out during installation. Replace the Access door and clip firmly

together.

Connect the 28mm diameter flow and return water pipes to the

1inch BSP fittings on the back of the boiler using brass compression

fittings and ensure that the flow pipe (top) rises continuously to the

vent. Fill the system with water + anti corrosion inhibitor as

required and check for leaks.

®

INSTALLATION  INSTRUCTIONS

8

charnwood

Summary of Contents for FB100

Page 1: ...Operating Installation Instructions charnwood FB100 FB200 FB300 ...

Page 2: ......

Page 3: ...Boilers Safety Warning Stove and Boiler Operation Maintenance Health Safety Precautions System Chimney Hearth Fire Surround Connection to Flues Installation Commissioning Dimensions Parts Lists Guarantee 4 5 5 5 6 6 8 8 8 9 10 11 INSTALLATION INSTRUCTIONS ...

Page 4: ...y 4 Cove 2 Island 1 Island 2 Country 6 Country 8 Country 12 Cove 3 Island 3 Average Water Heating Output 1 8 kW 2 4 kW 3 4 kW For use with the following stoves Nominal Size Internal Diameter 130mm 155mm 183 7mm FB100 FB200 FB300 charnwood CHARNWOOD FLUE BOILERS 4 ...

Page 5: ...nd the joint must be re sealed Start with a small fire and allow the stove to heat up gradually so that the internal paint and fire cement may cure evenly When the stove and the boiler return pipe are both hot then all condensation should cease When hot water is being continuously used then the stove should be well loaded and run at such a rate that the return temperature does not fall below 40 C ...

Page 6: ...be considered If a larger stove such as the Island 3 and Flue Boiler FB300 are used then extra radiators may be added to the system as shown in Fig 3 These are controlled by a high limit pipe thermostat mounted on the This is particularly necessary if the room is double glazed It must be positioned such that it is not liable to blockage Careful consideration must be given to the siting of the stov...

Page 7: ...c timer may be added in the Link up case if required and in some instances the controls of the main boiler may be extended to control a pump in the flue boiler circuit Fig 4 Basic Link Up system Flue Boiler provides input to existing system via Dual Coil Tank Gravity Return 28mm Pipe Central Heating Return Common Return to Boiler 28mm Pipe Fig 5 Injector Tee as used in Fig 3 Domestic Hot Water Dra...

Page 8: ... horizontal register plate The minimum distance above the top of the stove in this case is 800mm Fig 8 Utilises a 135 Bend to connect into the flue In each of these instances the chimney may be swept through the stove spread attach INSTALLATION First remove the top blanking plate of the stove and fire cement evenly on the sealing face Lower the boiler into position as shown in Fig 9 Align the boil...

Page 9: ...table period of time for the fire cement and mortar to dry out light the stove and check to ensure that smoke and fumes are taken from the appliance up the chimney and emitted safely Also check all joints and seals for soundness Adjust the central heating pump if fitted to give the correct water flow against the circuit resistance and balance the system correctly On completion of the installation ...

Page 10: ...Top Cover Plate 6 004 FB208 Access Door Item Part No Description 1 010 FB300 Flue Boiler 180mm 2 006 FB112 Boiler Chain Length 3 010 FB306 4 Hook Hanger 4 010 FB307 5 Hook Hanger 5 004 FB313 Top Cover Plate 6 004 FB308 Access Door To obtain spare parts please contact your local stockist giving Model Part No and Description In case of difficulty contact the manufacturer at the address shown 4 1 6 5...

Page 11: ...oss damage or injury however caused This guarantee will become void if the appliance is not installed in accordance with the installation instructions is not regularly serviced in accordance with the installation instructions is subject to misuse or neglect including the use of non recommended fuel or operation without water in the boiler is used on stoves other than those manufactured by Charnwoo...

Page 12: ... r e d i n E n g l a n d N o 0 3 8 0 9 3 7 1 charnwood BISHOPS WAY NEWPORT ISLE OF WIGHT PO30 5WS UNITED KINGDOM T 4 4 0 19 8 3 5 3 7 7 7 7 F 4 4 0 19 8 3 5 3 7 7 8 8 C O N TA C T U S AT W W W C H A R N W O O D C O M charnwood y o u r p re m i e r d e a l e r REV FB 11 08 ...

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