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Charmglow 8401, Owner'S Manual, Page: 22 / 33

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Charmglow 8401 Owner'S Manual Download Page 22

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING YOUR GRILL.

WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.

The following provided tools are required to assemble this Charmglow

®

Stainless Steel

4 Burner Gas Grill:

•

Screwdriver

•

Hex Nut Wrench

21

PARTS LIST:

1

Left Cart Assembly

1

Right Cart Assembly

1

Front Panel Support Bar

1

Back Cart Bracket

1

Cart Base

2

Hubcaps

2

Wheels

2

Plastic Leg Caps

1

Tank Lock Wire

1

Grill Body Assembly

1

Warming Rack

2

Cooking Grills

1

Grease Tray

4

Heat Distribution Plates

1

Left Side Table

1

Left Side Table Front Panel

1

Cart Front Panel

1

Right Side Table

1

Right Side Table Front Panel

1

Grease Cup

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

Summary of Contents for 8401

Page 1: ... À L INSTALLATEUR REMETTRE CETTE NOTICE AU PROPRIÉTAIRE POUR QU IL PUISSE S Y RÉFÉRER PLUS TARD WARNING AVERTISSEMENT HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE UNE EXPLOSION DANGEREUSE RISQUE DE SE PRODUIRE SI CES AVERTISSEMENTS ET INSTRUCTION...

Page 2: ...MELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open Lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any oth...

Page 3: ...8 19 Parts List and Assembly Instructions 20 31 Warranty Information Back Cover TABLE OF CONTENTS DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages CAUTION Indicates a potentially haza...

Page 4: ...ts away from hot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas produ...

Page 5: ...hering to these clearances will prevent proper ventilation and may increase the risk of a fire and or property damage which could also result in personal injury Maintain a minimum clearance of 36 inches 91 cm between all sides of grill deck railings walls or other combustible material DO NOT use grill under overhead unprotected combustible construction DO NOT use or install this grill in or on a r...

Page 6: ...tore a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death Note PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obst...

Page 7: ...re cylinder into tank holder 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features 1 The system will not allow gas flow from the cylinder until a positive connection to the valve has been made Note The cylinder valve must be turned off before any connecti...

Page 8: ... valve is CLOSED prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cyli...

Page 9: ... your grill has been moved At least once per year or if your grill has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one turn counter clockwise 5 Apply the soap water mixture to the ...

Page 10: ...been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior...

Page 11: ...inder Note If burner does not light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Maintenance or Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill MATCH LIGHTING THE MAIN BURNERS 1 Open lid before lighting 2 Turn the burner control k...

Page 12: ...st to prevent gas from being left in the system under pressure CAUTION The cylinder valve should always be in the off or closed position when the grill is not in use To turn off the cylinder valve turn knob clockwise until it stops Note Observe flame height when lit Flame should be a Blue Yellow color between 1 2 when burner is on HIGH ...

Page 13: ...n for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when opening the lid as sudden flare ups may ...

Page 14: ...ed in accordance with local codes or in the absence of local codes In the US The National Electrical Code ANSI NFPA No 70 Latest Edition In Canada the Canadian Electrical Code CSA C22 1 The Rotisserie is equipped with a three pronged plug for your protection against electrical shock This plug should be plugged directly into a properly grounded 3 prong receptacle Never cut or remove the grounding p...

Page 15: ... F 71 C Poultry 180 degrees F 82 C Roasts 145 degrees F 62 8 C Seafood 140 degrees F 60 C Vegetables 145 degrees F 62 8 C HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat Poultry ...

Page 16: ...ut each hole 8 Wire brush entire outer surface of burner to remove food residue and dirt 9 Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle 10 Carefully align crossover channels between burners and orient burners CORRECTLY by aligning screw hole in burner to the left as shown 11 Replace M5 screws to each burner and ...

Page 17: ...burner See Burner Assembly Maintenance under Proper Care and Maintenance WARNING COOKING GRILLS Clean with mild soap detergent and water A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces Do not use steel wire bristles to clean the cooking grills Steel can cause the finish to chip or crack DO NOT use a commercial oven cleaner HEAT DISTRIB...

Page 18: ...e Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill 1 Excess grease build up causing grease fires 2 Damaged or faulty regulator Replace with factory authorized parts 3 Cook on a lower temperature setting Burner will not light Fire at control knob Yellow Flames at burner Flame blows out on LOW Burner does not get hot enough Grill is Too Hot BEFORE STORING YOUR G...

Page 19: ...our grill Open gas supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in the hose regulator assembly orifice or gas valves call Brinkmann Customer Service at 800 527 0717 Question Why does my LP gas grill have a low flame or a flame with orange yellow co...

Page 20: ...ocess of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use After your grill is assembled remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside of your grill lid Never use abrasive cleaners or scrubbe...

Page 21: ...sted under PARTS LIST and PARTS CARD CONTENTS before you begin the installation process PARTS CARD CONTAINS Qty 12 Star Washers Silver 4 Star Washers Black 2 Wheel Axle Bolts 2 Wheel Washers M6 X 10mm Bolts Silver M6 X 10mm Bolts Black Star Washers Silver Star Washers Black Wheel Washers Wheel Axle Bolts Screwdriver Hex Nut Wrench Qty ...

Page 22: ...as Grill Screwdriver Hex Nut Wrench 21 PARTS LIST 1 Left Cart Assembly 1 Right Cart Assembly 1 Front Panel Support Bar 1 Back Cart Bracket 1 Cart Base 2 Hubcaps 2 Wheels 2 Plastic Leg Caps 1 Tank Lock Wire 1 Grill Body Assembly 1 Warming Rack 2 Cooking Grills 1 Grease Tray 4 Heat Distribution Plates 1 Left Side Table 1 Left Side Table Front Panel 1 Cart Front Panel 1 Right Side Table 1 Right Side ...

Page 23: ...l be required Inspect contents of the box to ensure all parts are included and undamaged 22 1 2 3 5 4 8 11 6 7 13 12 19 15 14 16 17 18 FOR GRILL WARRANTY REPLACEMENT PARTS PLEASE VISIT US AT www grillpartsonline com 9 10 20 ...

Page 24: ... sharp edges Wear protective gloves if necessary Step 1 Assemble bottom cart shelf and right side cart assembly by using two M6 X 10mm bolts silver and star washers silver Hand tighten only at this point Step 2 Assemble bottom cart shelf and left side cart assembly by using two M6 X 10mm bolts silver and star washers silver Tighten all four M6 X 10mm bolts silver at this time 23 ...

Page 25: ...t panel is attached secure front fixed panel support bar onto cart base and fixed front panel by using two M6 X 10mm bolts silver Support bar is labeled for proper orientation Note With the help of a friend turn the assembled cart over Try to minimize the stress to the bottom plate Step 4 Press plastic feet onto bottom of left side cart legs 24 ...

Page 26: ...shers and right side panel axle holes Tighten axle bolts securely using hex nut wrench provided in parts card Step 6 Snap wheel hub caps onto the outside of wheels as illustrated Note With the help of a friend turn the cart to its upright position 25 Hubcap Leg Wheel Washer Wheel axle bolt Hubcap ...

Page 27: ...26 Step 7 Attach back cart bracket to the back of the cart frame assembly using four M6 X 10mm bolts silver with star washers silver ...

Page 28: ...regulator assembly above cart frame crossbar Step 8 With the help of a friend place grill body assembly on assembled cart frame Grill body will rest on angled top of vertical supports Align bolt holes located on the outside of the grill body assembly Secure using four M6 X10mm bolts black with star washers black Grill Body Assembly ...

Page 29: ...olts silver Step 11 Attach the left side table assembly to the left cart frame Insert four M6 X 10mm bolts silver into both left legs halfway Place table over bolts and slide toward front of grill then tighten securely Fasten left side table front panel to grill body with one M6 X 10mm bolt silver 28 Left Side Table Front Panel Right Side Table Front Panel Left Side Table Right Side Table ...

Page 30: ...ly over bolts and slide toward front of grill then tighten securely Fasten right side table front panel to grill body with one M6 X 10mm bolt silver Warning Never use your grill without leak testing all gas connections and hoses See the section on Leak Testing in this manual for proper procedures Step 13 Insert tank lock wire through two small holes in cart base as illustrated ...

Page 31: ...at distribution plates on lower level of grill body assembly directly above burners Step 16 Place cooking grills on support ribs directly above heat distribution plates Step 17 Place warming rack in brackets so that it sits above the cooking grills 30 Cooking Grills Heat Distribution Plates Warming Rack Brackets Grease Tray Grease Cup ...

Page 32: ...Charmglow 8401 Assembled 31 ...

Page 33: ... YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE WARRANTY GARANTIE The Brinkmann Corporation garantit le Gril au Gaz 4 Brûleurs en Acier Inoxydable Charmglow contre les défauts de fabrication et de matières à l acheteur initial pour les durées suivantes Cinq 5 ans sur les brûleurs en acier inoxydable Trois 3 ans sur toutes les autres pièces en acier inoxydable Un 1 an sur les valves ...

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