Charmglow 396 Use And Care Manual Download Page 27

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Model 720-0396 PARTS LIST

REF# Description

QTY

REF# Description

QTY

Main Lid

Door Handle

Temperature Gauge

Fix Piece Of Door Shaft

03 Logo

50 Lighting

Rod

Main Lid Handle Heat Insulating Spacer

Right Square Pipe Of Front

Main Lid Handle Heat Insulating Cover

Right Side Panel

Hood Buffer

Right Square Pipe Of Back

Main Lid Handle Seat

Tank Heat Shield

Main Lid Handle Tube

Inlet Plastic Loop

Rotisserie Motor

Back Panel

Motor Bracket

Back Frame

Bowl Assembly

Firebox Rear Trim Piece

Grease Box

Tank Heat Shield Bracket

Grease Tray

Side Burner Manifold

Front Baffle

Gas Valve, Side Burner

Gas Valve, Main Burner

Flex Tube, Side Burner

Smoke Tray Cover

Regulator, LP

Rotisserie Gas Valve

Fix Piece Of Side Burner

Side Burner PVC Hose

Brass Connector Of Side Burner Orifice

Manifold

Fix Bracket Of Side Burner

20 Manifold

Bracket

67 Pipe Side Burner

Control Panel

Side Burner Body

Control Knob Seat

Side Burner Grate

Smoker Tray

Side Burner Igniter Wire

Control Knob

Cooking Grid, Side Burner

Left Side Shelf

Side Burner Lid

Electric Igniter

Side Burner Lid Hinge Rod

Front Panel, Side Shelf

Control Panel, Side Burner

Left Side Panel

Grease Slide Panel I

Left Square Pipe Of Back

Grease Slide Panel II

Left Square Pipe Of Front

Counter-Balance

Top Drawer Panel

Spit Fork

Front Frame

Rotisserie Handle

33 Magnet

80 Key

Washer

Drawer Slide Bracket

Shaft Collar

Drawer Slide

Spit Rod

Drawer Handle

Rotisserie Burner Gas Collector

Upper Drawer Assembly

Rotisserie Burner

Bottom Drawer Assembly

Rear Baffle Of Rotisserie Burner

Cart Board

Rotisserie Burner Thermocouple

Bottom Panel

Rotisserie Burner Thermocouple Bracket

Caster With Brake

Brass Connector Of Rotisserie Burner

Gas Tank Tray Slide Bracket

Flex Tube Of Rotisserie Burner

Right Drawer Slide

Main Burner

Gas Tank Tray

Rotisserie Burner Igniter Wire

Tank Bolt

Flame Tamer

Caster

Cooking Grid With Hole

Right Door Assembly

Warming Rack

Summary of Contents for 396

Page 1: ...USE AND CARE GUIDE MODEL NO 720 0396 Comsumer Retain this manual for future reference Installer Leave this manual with consumer PLEASE CONTACT 1 800 913 8999 FOR ASSISTANCE DO NOT RETURN TO PLACE OF PURCHASE FOR OUTDOOR USE ONLY ...

Page 2: ...the appliance and immediately call your gas supplier or your fire department WARNING WARNING 1 Do not store or use gasoline or other flammable liquids OR vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance SAFETY INSTRUCTIONS ...

Page 3: ...16 SECTION FOUR Operating Instructions 17 Lighting Instructions 18 Lighting Illustration 19 Read this Care and Use Manual carefully and completely before using your grill to reduce the risk of fire burn hazard or other injury SECTION FIVE Using the side burner 20 Care Maintenance 21 Trouble Shooting 22 SECTION SIX Exploded View 25 Parts List 26 Grilling Hints 27 Grill Cooking Chart 28 Grill Recipe...

Page 4: ...everely upset combustion airflow or trap excessive heat in the control area INSECT WARNING Spiders and insects can nest in the burners of this and any other grill and cause the gas to flow improperly This is a very dangerous condition which can cause a fire to occur behind and beneath the valve panel thereby damaging the grill and making it unsafe to operate Inspect the grill twice a year CAUTION ...

Page 5: ...ng on or taking off parts 3 Do not operate any outdoor cooking gas appliance with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner Contact the manufacturer for repair 4 Do not let the cord hang over the edge of a table of touch hot surface 5 Do not use an outdoor cooking gas appliance for purposes other than intended 6 When connecting first connect plug to ...

Page 6: ...AND LABELS WARNING Always keep your face and body as far away from the burner as possible when lighting WARNING IMPORTANT BEFORE LIGHTING Inspect the gas supply hose prior to turning the gas ON If there is evidence of cuts wear or abrasion it must be replaced prior to use Do not use the grill if the odor of gas is present Only the pressure regulator and hose assembly supplied with the unit should ...

Page 7: ... cooking gas appliance is not intended to be installed in or on recreational vehicles and or boats CHILDREN SHOULD NOT BE LEFT ALONE OR UNATTENDED IN AN AREA WHERE THE GRILL IS BEING USED NEVER ALLOW THEM TO SIT STAND OR PLAY ON OR AROUND THE GRILL AT ANY TIME DO NOT STORE ITEMS OF INTEREST TO CHILDREN AROUND OR BELOW THE GRILL OR IN THE CART NEVER ALLOW CHILDREN TO CRAWL INSIDE OF THE CART Never ...

Page 8: ...nding the grill free from combustible materials trash or combustible fluids and vapors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air If the unit is stored indoors ensure that it is cool If propane is used the cylinder must be unhooked and the propane cylinder stored outside in a well ventilated area out of the reach of children DO NOT USE BRI...

Page 9: ...ght side shelf should be screwed from inside to outside with total 4pcs screws 1 4 10mm b The screws below them should be firmed from outside into inside with total 4pcs screws 1 4 10mm c The screw 5 32 10mm each 1pcs to the left right control panel please remove the screws first then assemble the control panel and tighten screws as the figure show below Insert valve into side burner control panel...

Page 10: ...enturi into the side burner and tighten securely using an adjustable wrench Put the four fix pieces onto the side burner manifold two for each side and tighten securely with 4pcs screws 5 32 10mm 100 200 300 400 500 600 700 800 100 200 300 400 500 600 700 800 800 700 600 500 400 300 200 100 ...

Page 11: ...stall the battery remove the ignition button housing Please keep the positive pole of the battery facing toward you Insert the battery into the housing Replace the ignition button housing after battery is installed BATTERY ASSEMBLY 100 200 300 400 500 600 70 0 800 800 700 600 500 400 300 200 100 800 700 600 5 00 400 3 00 200 100 ...

Page 12: ...w the rotisserie motor mount on the left side shelf first put the rotisserie motor on the mount as shown in the figure below Assemble the rotisserie skewer as shown in the figure below ROTISSERIE KIT ASSEMBLY ...

Page 13: ...nto the gas tank tray Then tighten up the gas tank retention kit for fixing the gas tank as shown in the figure 1 below 2 Here are two buttons A and B on gas tank tray the B button is fix the gas tank tray if you want to pull the gas tank try please press A button Figure 1 PROPANE TANK ASSEMBLY CL OS E O P E N 800 70 0 60 0 50 0 400 30 0 200 1 00 A A 800 700 600 500 4 00 300 200 100 ...

Page 14: ...ylinder must include a collar to protect the cylinder valve Manifold pressure operating 10 water column W C non operating 11 2 water column W C LP Gas Cylinder must be fitted with Overfill Protection Device OPD LP GAS HOOK UP Ensure that the black plastic grommets on the LP cylinder valve are in place and that the hose does not come into contact with the grease tray or the grill head CONNECTION Yo...

Page 15: ...using death or serious injury may occur Always keep LP gas tanks in an upright position Do not store or or use gasoline or other flammable Vapors and liquids in the vicinity of this gas grill Do not subject the LP gas tank to excessive heat WARNING A strong gas smell or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank Failure to immediately follow the ste...

Page 16: ...as continue to leak from any or all of the fittings turn off the gas supply and contact our customer service at 1 800 913 8999 Only those parts recommended by the manufacturer should be used on the grill Substitution will void the warranty Do not use the grill until all connections have been checked and do not leak Gas flow check Each grill burner is tested and adjusted at the factory prior to shi...

Page 17: ...Burners are tight and sitting properly on orifices Pressure regulator connected and set for 11 2 W C LP gas Gas connections to grill using hose regulator assembly provided pre set for 11 0 water column INSTALLER FINAL CHECK Unit tested and free of leaks User informed of gas supply shut off valve location ...

Page 18: ...E THE GRILL UNATTENDED WHILE COOKING USING ROTISSERIE BURNER Your grill is capable of performing back burner rotisserie cooking Light the rear burner as described in the lighting instructions once lit the rotisserie burner will reach cooking temperatures in about 1 minute The skewer for the rotisserie is assembled into the motor assembly by placing the pointed end into the motor and then sliding t...

Page 19: ... adjustments necessary Burner flames should be blue and stable with no yellow tips excessive noise or lifting If any of Visually check the burner flames prior to each use the flames should look like this picture if they do not refer to the burner main tenancies part of this manual these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the flam...

Page 20: ...ob as desired TO MATCH LIGHT THE GRILL If the burner will not light after several attempts then the burner can be match lit If you ve just attempted to light the burner with the igniter allow 5 minutes for any accumulated gas to dissipate Keep your face and hands as far away from the grill as possible Insert a lit extended match or lighter through the cooking grids to the burner Press the control ...

Page 21: ...r stubborn scale with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port Please note if insects or other obstructions are blocking the flow of gas through the burner and if so you will need to call our customer service line 1 800 913 8999 GREASE TRAY CLEANING The grease tray should be emptied and wiped down peri...

Page 22: ...RNER GRATE The top burner grate is stainless steel To avoid burns do not clean a hot grate They may be wiped while in place with hot soapy water rinsed and wiped dry Never immerse a hot grate in water Step 1 Locate the burner onto the orifice Step 2 Secure the main burner on the back wall of fire box with 2 screws CARE MAINTENANCE OF SIDE BURNER HOW TO REPLACE MAIN BURNER Check your grill for the ...

Page 23: ...be plugged or regulator may be faulty Ensure the vent hole on the regulator is not obstructed Clear the hole close the LP tank and gas control valves Wait ten minutes and re start When turning the LP tank valve on do not cover vent hole on the regulator Check your flames for proper performance if the TROUBLE SHOOTING SPIDER AND INSECT WARNING Spiders and insects can nest in the burners of the gril...

Page 24: ...there is no encumbrance or drag Grill only heats to 200 300 degrees Ensure the temperature gauge is functioning properly Hold a flame to the probe or compare the grill gauge to an oven thermometer place in the grill Ensure correct start procedure Prior to lighting grill the gas control knobs should be off The propane bottle should be off If not wait 15 minutes Turn tank all the way on Turn left bu...

Page 25: ...24 Elevation is the principal cause however cold weather can affect the mixture Burner adjustment may be required Refer to manual for adjustment procedures Grill is in a windy location ...

Page 26: ...6 33 88 86 87 76 40 46 46 43 42 45 44 43 42 41 39 51 29 52 53 55 56 57 58 79 80 81 78 82 83 84 85 90 92 93 94 49 50 48 47 35 35 36 36 38 37 34 35 35 34 33 32 31 30 28 27 25 18 23 24 22 21 20 26 91 11 14 13 12 04 07 09 08 07 04 03 02 01 71 68 74 73 69 72 70 65 61 62 60 67 10 ...

Page 27: ...ody 1 22 Control Knob Seat 7 69 Side Burner Grate 1 23 Smoker Tray 1 70 Side Burner Igniter Wire 1 24 Control Knob 7 71 Cooking Grid Side Burner 1 25 Left Side Shelf 1 72 Side Burner Lid 1 26 Electric Igniter 1 73 Side Burner Lid Hinge Rod 1 27 Front Panel Side Shelf 1 74 Control Panel Side Burner 1 28 Left Side Panel 1 75 Grease Slide Panel I 1 29 Left Square Pipe Of Back 1 76 Grease Slide Panel ...

Page 28: ...efrigerator as opposed to a microwave This in general yields a juicier cut of meat Use a spatula instead of tongs or a fork to turn the meat as a spatula will not puncture the meat and let the juices run out To get the juiciest meats add seasoning or salt after the cooking is finished on each side and turn the meat only once juices are lost when the meat is turned several times Turn the meat just ...

Page 29: ...r margarine Wrap in heavy duty foil Grill turning occasionally Broccoli Brussels French fries Medium 15 to 30 minutes Place in aluminum foil pan Grill stirring occasionally FOOD WEIGHT OR THICKNESS FLAME SIZE APPROXIMATE TIME SPECIAL INSTRUCTIONS AND TIPS MEATS BEEF Hamburgers 1 2 to 3 4 inch Medium 10 to 18 minutes Grill turning once when juices rise to the surface Do not leave hamburgers unatten...

Page 30: ... High 4 to 8 minutes Remove excess fat from edge Slash remaining fat at 2 inch intervals Grill turning once Hot dogs Medium 5 to 10 minutes Slit skin Grill turning once POULTRY Broiler fryer 2 to 3 pounds Low or 1 to 1 1 2 hours Place skin side up Grill turning and brushing frequently with melted butter margarine oil or marinade FOOD WEIGHT OR THICKNESS FLAME SIZE APPROXIMATE TIME SPECIAL INSTRUCT...

Page 31: ...tsp sugar tps paprika 1 clover garlic Peel grate onion and add rest of the ingredients except the pork chops Mix well Pour over chops and marinate one hour in a cool place Turn the BBQ grill on high Heat 10 minutes BBQ the chops brushing with the marinade occasionally Serve with mixed salad dressed with vinaigrette flavored with fresh dill BARBECUED POTATOES and CHEESE 1 1 2 cups shredded cheddar ...

Page 32: ...ughly and serve on toast CHICKEN TANDOORI STYLE 8 large chicken thighs or drumsticks 1 c plain nonfat yogurt c lemon juice 2 tsp salt tsp cayenne tsp black pepper tsp crushed garlic tsp grated ginger 1 tbs corn oil Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the refrigerator Drain the chicken and spread on the spit running the rod on the fleshier side...

Page 33: ... and can be accomplished by any handy homeowner Nexgrill suggests however that a qualified gas technician do the conversion Your warranty may be voided if the conversion is improperly completed Please retain the parts supplied with the grill and these instructions so the technician can do the conversion Orifice Chart The different burner valves in this grill have different BTU ratings This means t...

Page 34: ...Wrench is used for changing the side burner orifice Included in package Screwdriver is used for turning the Low High Flame 8mm Nut Driver is used for changing the main tube burner orifice Allen Key is used for removing the control knobs 10mm Wrench is used for changing the rear burner orifice 14mm Wrench is used for releasing the brass adapter of flex tube Screwdriver is used for removing the scre...

Page 35: ...e burners from the firebox 2 Locate orifice on end of valve and remove by turning counterclockwise with a 8mm Nut Driver CAUTION When converting the grill screw the orifice in and out of the stem gently due to the breakable thread 3 Insert NG orifice and screw in tightly 4 Replace tube burners back GAS CONVERSION ...

Page 36: ...n Steps 1 Fix orifice nut with 18mm Wrench Then locate orifice and remove by turning counterclockwise with 6 1mm Wrench 2 Insert NG orifice by hand then secure and turning clockwise with 6 1mm Wrench in tightly GAS CONVERSION ...

Page 37: ...ght screws securing the rear baffle Then take out the Rear Baffle 2 Locate rotisserie orifice and remove by turning counterclockwise with a 10mm Wrench 3 Attach and screw in tightly the NG rotisserie orifice 4 Replace the Rear Baffle GAS CONVERSION ...

Page 38: ...b of main tube burners and side burner by loosing the socket head grub screw holding it to the Valve stem 2 Turn the valve to the IGNITE HI position on the Control panel and then use a screwdriver to turn the High Flame Set Screw approximately a turn counterclockwise 3 Check that burner operates at the new high fire setting it may be necessary to adjust the screw setting slightly to get the ideal ...

Page 39: ...d turn off LP supply at cylinder then take off the brass adapter of LP regulator from the manifold with a wrench 2 Attach the NG regulator to the manifold and screw tightly with the wrench 3 Connect the 12 NG hose to the NG regulator with the wrench GAS CONVERSION ...

Page 40: ... or alteration by any person other than our factory service center The warranty period is not extended by such repair or replacement Warranty claim procedure If you require service or parts for your grill please contact our Warranty Service Center for factory direct assistance Our hours of operation are 8 AM to 5 PM PST Our number is 1 800 913 8999 and our FAX number is 1 909 598 1545 Please direc...

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Charmglow 396, Use And Care Manual

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