Charlton & Jenrick PANACHE 8040 Instruction For User, Installation & Servicing Download Page 36 | Manualshive

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Issue No - 4(11/08/21)

PANACHE 8040 SERVICE / FAULT FINDING INSTRUCTIONS

Pilot Linting

Follow the guidance below removal of the burner tray.

Check the pilot aeration hole for linting, use a vacuum clearer nozzle taking care not to
damage the pilot head. Do not blow compressed into the pilot as this can lodge debris in the
pilot body.

Electrode Gap

The electrode gap should be 4mm from the tip of the thermocouple probe head to the end of
the electrode wire.

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Summary of Contents for PANACHE 8040

Page 1: ...PANACHE 8040 Instruction for User Installation Servicing For use in the UK ...

Page 2: ...7 Menu features 8 Changing the Handset Batteries 8 Cleaning the Panache 8040 Appliance 9 Fuel Bed Layout 11 Technical Specification 18 Siting the Appliance 19 Commissioning the Appliance 29 Annual Service Requirement 34 Fault Finding Charts 36 Wiring Diagram 37 Maintenance 38 Short Spares List 43 Your Fire Years Parts Extended Warranty 46 Four Year Service Log Details 46 GAS FIRE COMMISSIONING CHE...

Page 3: ... England and Wales All installations must be notified to Local Area Building Control either directly or through a Competent Persons Scheme A Building Regulations Compliance Certificate will then be issued to the customer who should on receipt write the Notification Number on the Benchmark Checklist This product should be serviced regularly to optimize its safety efficiency and performance The serv...

Page 4: ...turers and suppliers of heating products we take every care to ensure that the design and construction as to meet the general safety requirements when properly used and installed To this end our products are thoroughly tested and examined before dispatch Any alteration that is not approved by the manufacturer could invalidate the approval of the appliance operation of the warranty and could affect...

Page 5: ...s harmless and will disappear after a short period of time During the normal operation of the fire some black staining may appear on some parts of the fuel bed This is quite normal However if excessive black staining occurs it may be due to the fuel bed shapes laid incorrectly This should be checked prior to contacting a service engineer Care must be taken to prevent any damage being caused to sur...

Page 6: ...urn on Turn on startup Pressing and holding displays an UNLOCK graphic Fig 2 prompting the button to be pressed simultaneously Whilst both are pressed a progress bar Fig 3 will complete If either button is released before the progress bar has completed the operation will cancel Once the progress bar has completed the handset will display the status of the fire priming ignition pilot main burner fi...

Page 7: ... off press and hold down until the progress bar has completed If the is released before the progress bar has completed the operation will cancel Mode select With the fire running on manual operation you can access three further modes Press for mode Use the selection wheel to cycle through the three options Auto Sleep and Light Press to select Auto or Sleep Sleep Use the selector wheel to choose fr...

Page 8: ...y time Selecting auto control The auto function can only be selected once the appliances has been started and initiated into manual mode Once in manual mode press and release the button to enter the mode options Auto is the first option press to enter auto mode Adjusting target temperature Use the selection wheel to increase or decrease the temperature to the desired level release your finger from...

Page 9: ... Temperature display units use selector wheel to select either Celsius degree C or Fahrenheit degree F Press the button to save selection Gas fire pair code The device screen displays the current operating channel of the handset To delete the channel press simultaneously or to return to the menu option Reset To restore the handset back to its original factory setting select reset from the menu opt...

Page 10: ...e the two door clasps features at the top of the door Insert the Allen key into the nut and rotate The left hand nut should be rotated to the left and the right hand nut to the right as shown Once released the door will open on its lower hinge Slowly open the door until it comes to rest With the door clasps released slide the door frame to the left so that it comes off the left hinge pin Now slide...

Page 11: ... set out below The pilot is located on the left hand front of the appliance remove any debris in or around the pilot head and the aeration hole This can be achieved using the nozzle of a vacuum cleaner It is advisable not to blow the debris within the pilot head as this may cause more of a restriction and not rectify the problem Note Take care when cleaning in this area so as not to damage the pil...

Page 12: ...P a g e 11 Issue No 4 11 08 21 PANACHE 8040 USERS INSTRUCTIONS Fuel Bed Layout Locate charcoal ABCDEF Find the 9 pits in the burner fence ...

Page 13: ...P a g e 12 Issue No 4 11 08 21 PANACHE 8040 USERS INSTRUCTIONS ...

Page 14: ...ece of volcanic rock on each pit Ensure a 6 10 mm gap is left between each piece Put the rest volcanic rock Ensure a 6 10 mm gap is left between each piece Locate log A onto the pin of charcoal A and charcoal D PANACHE 8040 USERS INSTRUCTIONS ...

Page 15: ...P a g e 14 Issue No 4 11 08 21 PANACHE 8040 USERS INSTRUCTIONS Locate log B onto the pin of charcoal C Locate log C onto the pin of log A and charcoal E ...

Page 16: ...P a g e 15 Issue No 4 11 08 21 PANACHE 8040 USERS INSTRUCTIONS Locate log D onto the pin of charcoal A ...

Page 17: ...P a g e 16 Issue No 4 11 08 21 PANACHE 8040 USERS INSTRUCTIONS Locate log E onto the pin of charcoal B log C Locate log F onto the pin of charcoal B log E Locate log G ...

Page 18: ...P a g e 17 Issue No 4 11 08 21 PANACHE 8040 USERS INSTRUCTIONS Then use the glowing ember wire supplied ruffle between fingers to make it loose about 20mm wide ...

Page 19: ...data from which it has been calculated The efficiency value may be used in the UK Government s Standard Assessment Procedure SAP for energy rating of the dwelling Model Gas CAT Gas Type Working Pressure Injector Gas Input NOx Class Oxy Pilot Country Panache 8040 I2H Natural Gas 20 mbar Size 075 6 3 KW Gross 5 2900A UK Packaging Check List 1 x Glass Door Assembly 1 x Boxed Fuel Bed 1 x Transformer ...

Page 20: ...nment The building standards Scotland Consolidated Regulations issued by the Scottish development office Prior to installation ensure that the local distribution conditions identification of the type of gas and pressure and adjustment of the appliance are compatible G20 20 mbar The front of the fire act as a dress guard conforming to BS 1945 1971 and satisfies the heating appliance regulations 199...

Page 21: ...anent flue restriction or variable damper are to be removed or locked fully open The chimney should be swept prior to installation if it has previously been used with a gas appliance or if it is a new installation The Panache 8040 is designed to be fitted into a class one flue with a fireplace which will require a 25mm rebate The other option is hole in the wall which can be plastered up to the ed...

Page 22: ...NACHE 8040 INSTALLATION INSTRUCTIONS The appliance has two handles one on each side as shown in the diagram below These handles are for initial handling only they should be removed prior to the installation into the fire place opening ...

Page 23: ...eplace surround design or the hole in the wall height required Check the fireplace details first Slide the fire box back into the catchment area and secure the fire box against the front face of the chimney breast The fire box flange as seven 6mm fixing hole use these hole to retain the fire box back against the wall using suitable raw plug and screws ...

Page 24: ...ld be followed Method 1 A 125mm minimum diameter liner conforming to BS 715 may be used Providing a suitable sealing plate is fitted to the base of the liner and the appliance does not restrict the opening into the liner Ensure a smooth lead into the flue way and no combustible materials are used A void of 50mm must be maintained from the top of the firebox into flue Method 2 Remove the 4 screws t...

Page 25: ... take off the top cover plate Fit the flue closure plate with the 3 screws provided NOTE The flue closure plate can also be fitted from the inside of the appliance if spillage occurs with the appliance fitted but without the 5 flue liner fitted see page 31 PANACHE 8040 INSTALLATION INSTRUCTIONS ...

Page 26: ...justable clamp band is supplied to secure the liner to the spigot Then from inside the appliance using the grab handle within the spigot pull the liner downwards and locate the studs into the correct position Secure with the 3 nuts supplied using the socket driver Finally refit the access cover and the top plate ...

Page 27: ...stablished If all the smoke is not drawn into the flue pre heat the flue with a blowtorch or similar and retest If there is any uncertainty examine for the cause and if necessary seek expert advice When installing the appliance against a dry lined plasterboard wall ensure that the void between the plaster board and wall is sealed with a non combustible material No combustible material should be fi...

Page 28: ...he cable through the side of the chimney breast It is good practice to run the cable within a sleeve of at least 15mm internal diameter sealing the sleeve using a suitable sealant at the point the sleeve cable terminates the chimney masonry Method 2 Remove a channel out of the outer skin of the Dry wet plaster of the chimney breast up to the main power point Again it is good practice to run the ca...

Page 29: ... backup supply in case of a power failure power cut to the property The battery holder and adaptor lead are provided within the packing of the appliance Please note that the C cell batteries are not included It is good practice to demonstrate the battery option to the customer during the commissioning process ...

Page 30: ...ndness in accordance with the current codes of practice Turn off the gas supply at the external isolation valve Remove the pressure test point screw from the inlet elbow and connect the pressure gauge Turn on the gas to the appliance at the isolation valve Light the appliance as described in the user instruction section Page 5 turn on startup Check the inlet pressure is 20 mbar 1 0 mbar for natura...

Page 31: ... instruction section Spillage Test Procedure To check for satisfactory clearance of products of combustion close all doors and windows and leave the appliance burning on HIGH for five minutes Using a smoke match holder insert the smoke match about 50mm into the gap at the top centre of the fire Traverse the match across the length of the draft diverter All the smoke must be drawn into the flue If ...

Page 32: ...sed any longer Refit the top baffle and glass door and repeat the test If the appliance still fails it may be necessary to install a 5 flue liner if not already fitted see page 24 If the unit continues to fail this test turn off the appliance and seek expert advice If an extractor fan is situated in the room the spillage test should be repeated with the fan running If there is a connecting room wi...

Page 33: ...m is used or the flue pull is too strong proceed with instruction below There are 2 flanges on the restrictor One has 3 tabs The other has 4 tabs For factory setting the 4 tabs flange is fitted by 3 screws Remove the restrictor by removing the 3 screws and fit the flange of 3 tabs with the screws ...

Page 34: ...ppear after a short period of time Any debris should be cleared from the appliance The appliance should be serviced annually by a Gas Safe registered engineer in accordance with the Service instruction section Point out the position of the power source for the appliance plus demonstrate using the additional battery holder and adaptor lead the battery backup option C cell batteries not included wit...

Page 35: ... check for gas soundness When ordering spare parts please quote the appliance name and serial number Check for debris At least once a year check for debris in the catchment area behind the fire and in the flue way To undertake this check the following procedure should be followed Remove the glass door assembly by following the guidance on pages 9 of the users instruction section Remove the log sha...

Page 36: ... the burner tray Check the pilot aeration hole for linting use a vacuum clearer nozzle taking care not to damage the pilot head Do not blow compressed into the pilot as this can lodge debris in the pilot body Electrode Gap The electrode gap should be 4mm from the tip of the thermocouple probe head to the end of the electrode wire ...

Page 37: ...P a g e 36 Issue No 4 11 08 21 PANACHE 8040 SERVICE FAULT FINDING INSTRUCTIONS Fault Finding Charts PANACHE 8040 SERVICE FAULT FINDING INSTRUCTIONS ...

Page 38: ...P a g e 37 Issue No 4 11 08 21 Wiring Diagram PANACHE 8040 MAINTENANCE INSTRUCTIONS ...

Page 39: ...4 11 08 21 Maintenance To Remove the Burner Tray Remove the glass door see page 9 and the log shapes Pull the left right hand side glass panels through the front of the fire box assembly Remove the 6 screws as shown below ...

Page 40: ... 39 Issue No 4 11 08 21 PANACHE 8040 MAINTENANCE INSTRUCTIONS Disconnect the gas supply from the Isolation Elbow Remove the tube nut and the power lead harness Carefully remove the burner tray from the firebox ...

Page 41: ...lacement of the Gas Valve With the removal of the burner tray remove the pilot gas supply nut the gas inlet tube nut the main burner gas outlet nut the thermocouple nut and 2 screws Replacement of the Injector With the removal of the burner tray remove the injector tube nut ...

Page 42: ...Electronic Control Unit ECU Note Please note when changing the Electronic Control Unit the handset will need to be re paired to the handset Please see replacement handset for pairing details Without the removal of the burner tray and with the removal of gas access cover plate by removing 3 screws remove the power lead harness the valve lead harness and the screw securing the ECU Then pull the ECU ...

Page 43: ...ent handset will need to be paired again to the ECU unit Press and hold approx 5 seconds until the menu graphic Completes see Fig 3 This will access the menu see Fig 4 Use the selector wheel and select the gas fire option Press simultaneously to delete the current channel The handset will re load to NO DEVICE see Fig 4 screen To complete pairing process follow the instruction on Page 31 of the ins...

Page 44: ...o 4 11 08 21 PANACHE 8040 MAINTENANCE INSTRUCTIONS Short Spares List Picture Description Part Number Panache 8040 Burner Tray 8829 Transformer 7145 Handset 7144 Battery Holder 6878 Battery Lead 7148 Mrk 075 Injector 8830 ...

Page 45: ... g e 44 Issue No 4 11 08 21 Oxy Pilot 2900A 8806 Valve Assembly 6590 ECU Control Board 7150 Panache 8040 rear lining 8831 Panache 8040 side Lining 8832 Panache 8040 Glass Door Assembly 8833 Allen Key 8834 ...

Page 46: ...P a g e 45 Issue No 4 11 08 21 Ignition Lead 6646 Emberglow Wire 6844 Panache 8040 Log Fuel Bed 8857 Panache 8040 Volcanic Rock Pack 8856 ...

Page 47: ...y filled out and record of annual services must be up to date and supported by receipts in each case 5 This warranty is not transferable and relates to the original installation only 6 The Registration form must be correctly filled out and returned 7 The appliance has not been subject to misuse or accident or been modified or repaired by any person than the authorized representative of Charlton an...

Page 48: ...ear parts warranty and the appliance must be registered by completing and return the registration document last page of this booklet to Infinity Fires Date of first service Engineers Name Gas Sate no Date of second service Engineers Name Gas Sate no Date of third service Engineers Name Gas Sate no Date of fourth service Engineers Name Gas Sate no ...

Page 49: ... hearth constructed from non combustible material Is the hearth a minimum of 12mm thick with a minimum floor to top surface of 50mm BS5871 or as per manufacturer s instructions Is the hearth for open fronted fires a minimum of 760mm wide and has 300mm projecting from the fire opening BS6871 or to manufacturer s instructions Mounting height where applicable has the fire been installed to the correc...

Page 50: ...rnative is to register on line at www charltonandjenrick co uk Charlton and Jenrick Ltd Unit D Stafford Park 2 Telford Shropshire TF3 3AR Your Details Name Address Post Code Telephone No Product Details Model Panache 8040 Serial No Date of Purchase This information can be found on the label attached to the packaging and on the data badge Where did you purchase this product Name Address Post Code T...

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