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Charlton & Jenrick Infinity 800 HD, Instruction For User, Installation & Servicing, Page: 45 / 56

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Charlton & Jenrick Infinity 800 HD Instruction For User, Installation & Servicing Download Page 45

 

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LT 7941 Issue No 2 (08/18) 

800 HD with UBL SERVICE / FAULT FINDING INSTRUCTIONS 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for Infinity 800 HD

Page 1: ...andfuturereference IMPORTANT This appliance is guaranteed for 12 months subject to conditions The 5 year extended parts warranty will only be valid if the annual service recommended in this manual has been completed and appliance has been registered online With Under Bed Lighting ...

Page 2: ... your installer has filled in the appropriate checklist This in no way reduces your statutory rights Your warranty commences from the date of purchase and you must retain your receipt or invoice as proof of a purchase date THIS EXTENDED WARRANTY SPECIFICALLY EXCLUDES GLASS AND SOFT REFRACTORY COMPONENTS THE BULB AND ANY BATTERIES Terms and Conditions 1 The appliance must be installed by a GAS SAFE...

Page 3: ...ons England and Wales All installations must be notified to Local Area Building Control either directly or through a Competent Persons Scheme A Building Regulations Compliance Certificate will then be issued to the customer who should on receipt write the Notification Number on the Benchmark Checklist This product should be serviced regularly to optimize its safety efficiency and performance The s...

Page 4: ...s manufacturers and suppliers of heating products we take every care to ensure that the design and construction has to meet the general safety requirements when properly used and installed To this end our products are thoroughly tested and examined before dispatch Any alteration that is not approved by the manufacturer could invalidate the approval of the appliances operation of the warranty and c...

Page 5: ...ork burning off The odour produced is harmless and will disappear after a short period of time During the normal operation of the fire some black staining may appear on some parts of the fuel bed This is quite normal However if excessive black staining occurs it may be due to the fuel bed shapes laid incorrectly This should be checked prior to contacting a service engineer Care must be taken to pr...

Page 6: ...l ready to turn on Turn on start up Pressing and holding displays an UNLOCK graphic Fig 2 prompting the button to be pressed simultaneously Whilst both are pressed a progress bar Fig 3 will complete If either button is released before the progress bar has completed the operation will cancel Once the progress bar has completed the handset will display the status of the fire priming ignition pilot m...

Page 7: ...ance off press and hold down until the progress bar has completed If the is released before the progress bar has completed the operation will cancel Mode select With the fire running on manual operation you can access three further modes Press for mode Use the selection wheel to cycle through the three options Auto Sleep and Light Press to select Auto or Sleep Sleep Use the selector wheel to choos...

Page 8: ...t any time Selecting auto control The auto function can only be selected once the appliances has been started and initiated into manual mode Once in manual mode press and release the button to enter the mode options Auto is the first option press to enter auto mode Adjusting target temperature Use the selection wheel to increase or decrease the temperature to the desired level release your finger ...

Page 9: ...elector wheel to change the minutes Press the button to alternate hours and minutes to make any other alterations Finally press the button to save the clock setting Display Temperature display units use selector wheel to select either Celsius degree C or Fahrenheit degree F Press the button to save selection Gas fire pair code The device screen displays the current operating channel of the handset...

Page 10: ...ress to awaken the handset from its dormant sleep mode at any time The Under Bed Light effects can be accessed in three operating modes Access 1 Standby fire off 2 Manual fire on 3 Auto fire on OFF EMBERS FLICKER Scroll clockwise on selector wheel until the following screen is visible Scroll on selector wheel until the desired effect is highlighted Release finger from wheel to send selection Retur...

Page 11: ... batteries are inserted the handset will attempt to pair Notes If no command is entered within 15 seconds whilst in the LIGHT function the handset will return to the main operating screen Brightness alternative on off switch 0 lights off any value greater than 0 will turn lights on for the effect selected From light off screen increasing brightness will turn backlighting on using last used effect ...

Page 12: ...over tighten the glass as this will result in the glass breaking The glass is not covered by warranty Note Never operate the appliance when the glass panel is removed or broken The glass may discolour quickly when first installed and it should be cleaned This is due to the burning of the refractory fuel bed shapes To Clean the Pilot assembly Remove the four M4 nuts and glass clamp See Fig 8 Carefu...

Page 13: ...th great care They can be brushed very gently with a soft brush to remove dust or any deposits A vacuum cleaner may only be used after the loose components and moulded shapes have been removed from the 800 HD with UBL fire box It is important that all fuel bed shapes are positioned as shown in these instructions Fuel Bed Layout Laying the Walnut Fuel Bed and Embaglow EMBAGLOW IS FOR NATURAL GAS VE...

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Page 19: ...P a g e 18 LT 7941 Issue No 2 08 18 800 HD with UBL USERS INSTRUCTIONS Silver Birch Fuel Bed ...

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Page 24: ...n measured as specified in BS7977 1 2009 A1 2013 and the net efficiency rate is 73 1 for natural gas and 76 0 for LPG The gross calorific value of the fuel has been used for this efficiency calculation Gastec have certified the test data from which it has been calculated The efficiency value may be used in the UK Government s Standard Assessment Procedure SAP for energy rating of the dwelling With...

Page 25: ...nt Gas Safe installation and user Regulations All relevant parts of the local and national building regulations and all relevant recommendations of the following British standards Failure to do so could lead to prosecution The following are relevant codes of practice and British Standards B S 5871 B S 5440 Part 1 Part 2 B S 6891 This appliance must be installed to current versions of the above sta...

Page 26: ...ary fire surround with a 150 degree C minimum rating is required Class One That is a conventional brick or stone chimney as used for a solid fuel appliance with an effective cross sectional dimension of 225 x 225mm or a lined flue with a minimum diameter of 125mm The chimney must have a minimum effective height of at least 3 metres Any permanent flue restriction or variable damper are to be remove...

Page 27: ...e surround design Check the fireplace details first Slide the fire box back into the catchment area and secure the fire box against the front face of the chimney breast Fit the fire place frame to the fire box flange The fireplace surround can now be constructed The 800 HD with UBL can be installed using three different methods when going hole in the wall A Hole in the wall using none combustible ...

Page 28: ... 27 LT 7941 Issue No 2 08 18 800 HD with UBL INSTALLATION INSTRUCTIONS A B C Builder s opening aperture size when fitting hole in the wall boarded edge or slips A Hole in the wall using none combustible slips ...

Page 29: ...None combustible slips can now be fitted up to the edge of the fire place frame B Dry lined hole in the wall Using superlux heat proof board up to the edge of the fireplace frame The top shaded area below should be one piece with no joints 790 7 0 Remove the outer plaster board skin and any stud work to expose an opening Size of 980mm wide x 1080mm high 1080 980 225 700 790 ...

Page 30: ...ugs and wood screws New plaster board can now be fitted to cover the exposed metal work making sure that no plater joints are positioned directly above the unit as highlighted in the Fig 2 above C Wet plaster hole in the wall When the chimney breast front has been finished using wet plastered method and the total thickness of the bonding plus finishing plaster is less than 12mm The following metho...

Page 31: ...pening Installation with a flexible liner The 800 HD with UBL is designed for installation within the masonry chimney with or without a flexible line If the flexible liner option is required the following two methods should be followed Method 1 A 125mm minimum diameter liner conforming to BS 715 may be used Providing a suitable sealing plate is fitted to the base of the liner and the appliance doe...

Page 32: ...er the fire box assembly within the masonry aperture at the same time guiding the gather hood within the guides situated on the top of the fire box Please see Fig 2 Engage the hood studs within the slotted holes and secure using the three M4 nuts provided within the gather hood kit ...

Page 33: ...o the appliance Gas inlet isolation device is located on bottom left hand side of the fire box the gas supply entry point is positioned at the rear bottom on left hand side With the appliance fixing kit is a 35mm round seal Please see fig 3 this should be cut and fitted over the 8mm copper at the point the gas supply entry into the appliance assembly The gas inlet cover will need to be removed to ...

Page 34: ...ing the cable through the side of the chimney breast It is good practice to run the cable within a sleeve of at least 15mm internal diameter sealing the sleeve using a suitable sealant at the point the sleeve cable terminates the chimney masonry Method 2 Remove a channel out of the outer skin of the Dry wet plaster of the chimney breast up to the main power point Again it is good practice to run t...

Page 35: ...lation Note When installing the appliance with a 3 inch 75mm rebated surround the optional 30mm spacer frame Part No 7571 will be required The fire box assembly can be retained using the following two methods Secure the firebox when fitted with 2 inch 50mm rebated surround Using suitable rawl plugs and wood screws retain the fire box using the four 6mm holes within the firebox flange With the fire...

Page 36: ...ame is supplied with the slip guides attached To improve the overall appearance of the appliance the guide brackets can be detached by removing the No 6 shelf tapping screws from within the fireplace frame assembly Hole in the wall fixing brackets Attach to the frame assembly using the six self tapping screws provided 6mm fixing holes Keyhole slot must be fully engaged to maintain the 10mm clearan...

Page 37: ...check the pressure test point for soundness with detection fluid Refit the gas cover as shown in Fig 4 page 32 Fuel Bed Layout Fuel bed layout should be fitted using the guidance stipulated on pages 13 21 of the User Instruction section Fit Glass Panel Due to transit protection the glass panel is packed with a protective sleeve within the packed appliance Special care should be taken when removing...

Page 38: ...inlet air channel All smoke must be drawn into the inlet channel if the spillage test is satisfactory If spillage occurs wait a further five minutes and repeat the test Repeat the test with doors open and with any extractor fans in other rooms in operation If spillage is detected the cause must be discovered and the fault corrected If the fault cannot be corrected disconnect the fire from the gas ...

Page 39: ...e frame Slide the glass in front of the frame and push in to place making sure that the glass is pushed in to the glass channel properly and sits in the bottom of it and that the inner frame is still central Position the top fixing bracket over the top edge of the glass panel and slide over the four M4 studs Using the two M4 nuts previously removed Tighten the top glass fixing using the nut runner...

Page 40: ...rdance with the Service instruction section Point out the position of the power source for the appliance plus demonstrate using the additional battery holder and adaptor lead the battery backup option C cell batteries not included within this appliance Demonstrate the lighting and extinguishing procedures to the user and the removal and refit of the glass panel for cleaning and the fitting of the ...

Page 41: ...way To undertake this check the following procedure should be followed Remove the four M4 nuts fixing the glass clamp to the glass panel See Fig 8 on page 11 With the nuts removed pull the glass clamp clear of the four studs Finally lift the glass panel out of the bottom glass fixing Remove the log shapes Remove the four screws retaining the gas inlet plate and the ECU cover Shut off the restricto...

Page 42: ...any restrictions Re assemble in reverse order Pilot Linting Check the pilot aeration hole for linting use a vacuum clearer nozzle taking care not to damage the pilot head Do not blow compressed into the pilot as this can lodge debris in the pilot body Electrode Gap The electrode gap should be 4mm from the tip of the thermocouple probe head to the end of the electrode wire Spillage test Follow the ...

Page 43: ...P a g e 42 LT 7941 Issue No 2 08 18 800 HD with UBL SERVICE FAULT FINDING INSTRUCTIONS Fault Finding Charts ...

Page 44: ...P a g e 43 LT 7941 Issue No 2 08 18 800 HD with UBL SERVICE FAULT FINDING INSTRUCTIONS ...

Page 45: ...P a g e 44 LT 7941 Issue No 2 08 18 800 HD with UBL SERVICE FAULT FINDING INSTRUCTIONS ...

Page 46: ...P a g e 45 LT 7941 Issue No 2 08 18 800 HD with UBL SERVICE FAULT FINDING INSTRUCTIONS Wiring Diagram Attach to the Oxy Pilot ...

Page 47: ...he four screws retaining the gas inlet plate and the ECU cover Shut off the restrictor elbow and disconnect the 8mm inlet nut Switch off the mains supply from the main supply plug socket Undo the M3 nut retaining the ECU unit and remove the connection bracket plus disconnect the mains supply cable connection Take out the four screw retaining the burner tray assembly and lift out of the fire box sh...

Page 48: ...ndo the compression nut on the supply pipe Remove the two screws retaining the burner assembly to the carrier and lift away from the injector Unscrew the locking nut holding the injector and silencer bracket on the burner carrier Remove injectors from assembly Clean or replace injector Re assemble in reverse order Replacement of the Oxy Pilot Assembly Note If the pilot assembly is replaced it must...

Page 49: ...ng the burner tube to the centre bracket With the fixing pin remove lift off the retaining bracket from the main assembly Finally disengage the burner tube from the injector tip Clean or replace the burner assembly Re assemble in reverse order Replacement of the Electronic Control Unit ECU Note Please note when changing the Electronic Control Unit the handset will need to be re paired to the hands...

Page 50: ...he UBL Drive Board Disconnect the three leads into the UBL Drive Board Replace and re assemble in reverse order Replacement of the LED Strip Switch off the mains supply from the main supply plug socket Follow the sequence to remove the burner carrier assembly Remove the four M4 nuts retaining the front and rear light cover plates and remove This will now allow access to all five LED strips Remove ...

Page 51: ...s will access the menu see Fig 4 Use the selector wheel and select the gas fire option Press simultaneously to delete the current channel The handset will re load to NO DEVICE see Fig 4 screen Short Spares List Component Part No Burner Tube Center 7832 Rear 7345 Burner Tube LPG Center 8200 Rear 8199 Front Injector Mrk 220 A 6283 Side Injector Mrk 120 x 2 7474 Front Injector Mrk 72 8197 Side Inject...

Page 52: ...P a g e 51 LT 7941 Issue No 2 08 18 Register your appliance online today to activate your warranty ...

Page 53: ...n the manufacturer s instructions Hearth Requirements where fitted Is the hearth constructed from non combustible material Is the hearth a minimum of 12mm thick with a minimum floor to top surface of 50mm BS5871 or as per manufacturer s instructions Is the hearth for open fronted fires a minimum of 760mm wide and has 300mm projecting from the fire opening BS6871 or to manufacturer s instructions M...

Page 54: ...se the manufacturer s specified spare part when replacing controls SERVICE 01 Date Engineer name Company name Telephone No Gas safe register No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Gas safe register No Comments Signature SERVICE 03 Date Engineer name Company name Telephone No Gas safe register No Comments Signature SERVICE 04 Date Engineer name Company name Te...

Page 55: ...P a g e 54 LT 7941 Issue No 2 08 18 ...

Page 56: ...s fitted A 0791 Vermiculite liners fitted Pre Fix TD Data Badge On Plate Burner Tray Firebox Assembly Air test Completed Grommet 1092 Glass Panel Silicone Strip 4818 Liners sides rear top AAA Batteries Remote Control Handset Handset holder 7191 Owners Book Top Glass Retaining Bracket Fitted Nut Spinner 5435 Side Liner Retaining Brackets Fitted x 2 Oxy pilot Gap Checked Mains Lead Fitted 5 restrict...

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