Chariot CV28 Operating Instructions Manual Download Page 23

MAINTENANCE-BATTERIES 

86037810 CHARIOT® VACUUM 12/16/06 

4-4 

 
CHECKING BATTERY SPECIFIC GRAVITY 
 

Use a hydrometer to check the battery specific 
gravity.   
 

 
 
 
 
 
 
 
 
 
 
 
 
CHECKING GRAVITY 
A.  Hydrometer 
B. Battery 
 
NOTE:
  Do not take readings immediately after 
adding distilled water, if the water and acid are not 
thoroughly mixed, the reading may not be accurate. 
 

Check the hydrometer readings against this chart. 
 

SPECIFIC GRAVITY 

@ 80

°

 F (27

°

C) 

BATTERY CONDITION 

1.265 100% 

CHARGED 

1.225 75% 

CHARGED 

1.190 50% 

CHARGED 

1.155 25% 

CHARGED 

1.120 DISCHARGED 

 
NOTE:  If the readings are taken when the battery 
electrolyte is any temperature other than 80

°

(27°C), the reading must be temperature corrected. 

 
To find the corrected specific gravity reading when 
the temperature of the battery electrolyte is other 
than 80°F (27°): Add (+) to the specific gravity 
reading 0.004 (4 points), for each 10°F (6°C) above 
80° (27°C).   
Subtract (-) from the specific reading 0.004 (4 
points), for each 10°F (6°C) below 80°F (27°C). 
 
 
 
 
 
 
 
 
 
 
 
 

 

CHARGING BATTERIES 
 

When servicing machine, 
avoid contact with battery 
acid. 

 

Batteries emit hydrogen 
gas.  Explosion or fire can 

result.  Keep sparks and open flame away.  Keep 
covers open when charging. 

 
Wear eye protection and 
protective clothing when  

working with batteries. 
 

Charge batteries in a well 
ventilated area. 

 
Use a 36 volt, 20 amp maximum output DC charger 
which will automatically shut off when the batteries 
are fully charged. 
 

1. 

Stop the machine in a clean, well ventilated area 
next to the charger.   

 

2. 

Turn “OFF” machine. 

 

FOR SAFETY:  Before leaving or servicing 
machine; stop on level surface, turn off machine 
and remove key. 
 

3. 

Remove rear cover, unplug batteries from 
machine, unlatch battery tray and pull out to 
expose batteries. 

 

Batteries emit hydrogen 
gas.  Explosion or fire 

can result.  Keep sparks and open flame away.  
Keep covers open when charging. 
 

4. 

Check the electrolyte level in each battery cell.  
Before charging, add just enough distilled water 
to cover the plates.  After charging is complete, 
add just enough distilled water to bring up the 
level to the indicator ring.  If the water level is 
too high before charging, normal expansion rate 
of the electrolyte may cause an overflow 
resulting in a loss of battery acid balance and 
damage the machine. 

 

 
 

 

 

Battery Check 

Summary of Contents for CV28

Page 1: ...6037810 06 08 09 PRV NO 980289 BV MODELS CV28 CVX28 CVXCD28 10125260 10125190 10125510 CVE28 CVXE28 10125160 10125180 Read these instructions before using the machine iVacuum Operating Instructions EN...

Page 2: ..._________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE _____________________ YOUR DEALER Name _________________________...

Page 3: ...tection 4 10 Vacuum motor 4 11 Drive Motor Brake 4 12 Transporting Machine 4 15 Machine Troubleshooting 4 16 GROUP PARTS LIST Brush Deck 5 1 Brush Deck Linkage 5 3 Brush Deck Motor Nozzle 5 5 Brush De...

Page 4: ...listed in this general order Service Schedule Batteries Brush Deck Circuit Protection Vacuum Motor Drive Motor Brake The PARTS LIST section contains assembled parts illustrations and corresponding par...

Page 5: ...ors This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by q...

Page 6: ...r the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel F...

Page 7: ...16 06 2 3 NOTE These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them CAUTION LABEL 86244310 BATTERY CAUTION 86252520 86...

Page 8: ...5liters per second Maximum suction of vacuum motor 13 8 inches of water 3 43 kPa Mass GVW Basic 1055 lbs 478 kg Mass GWB Deluxe 1065 lbs 483 kg Weight Empty Without Batteries Basic 495 lbs 225 kg Weig...

Page 9: ...responsible for their safety Children should be supervised to ensure that they do not play with the appliance SPECIAL NOTES The sound pressure level at the operator s ear was measured to be 73 dBA Ba...

Page 10: ...captures the dirt off the floor as the machine moves forward The vacuum motor provides suction to draw the dirt into the vacuum bag The vacuum bag stores the dirt The function of the operator control...

Page 11: ...06 3 4 1 Bag Access Lid 2 Brush Deck 3 Cloth Bag 4 Control Panel Drive 5 Control Panel Vacuum 6 Control Housing 7 Cover Lid 8 Deck Lift 9 Paper Bag 10 Pedal Platform 11 Rear Cover 12 Cover 13 Side Bro...

Page 12: ...DRIVE CONTROLS 86037810 CHARIOT VACUUM 12 16 06 3 5 3 5 2 10 1 3 4 5 6 7 8 9 11...

Page 13: ...the machine off rotate key counterclockwise 2 EMERGENCY STOP BRAKE SWITCH This safety feature is designed to cut all power to the machine at any time and apply parking brake To shut the machine power...

Page 14: ...Pedal for machine to move 6 SPEED CONTROL SWITCH Controls the maximum speed of the machine Speed 1 is intended for vacuuming Speed 2 is recommended for transport only not vacuuming To increase speed...

Page 15: ...eries Bars flashing near left side also indicate that machine has been left unattended with key on for more that 15 minutes Turn key off then on to reset When the machine is left overnight with less t...

Page 16: ...ns the vacuum motor on and off To lower brush deck and start vacuum motor and brushes lift the lever from its raised position To raise brush deck and stop vacuum motor and brushes lift the lever from...

Page 17: ...should be on the pedal platform with their left foot on the operator presence pedal The throttle pedal must be in the neutral position 2 Turn the machine power on by turning key switch clockwise to t...

Page 18: ...than 2 seconds the brush motor stops If either forward or reverse travel is selected the brush motor will continue once movement of machine begins Overlap the brush path and avoid transporting over p...

Page 19: ...ower off 3 Open cover lid and vacuum box lid 4 Unzip cloth bag 5 Remove paper bag lip from nozzle 6 Remove cloth bag lip from nozzle 7 Remove cloth band and paper bag together from vacuum box 8 Remove...

Page 20: ...eries Clean off top of batteries Check battery cells with hydrometer Wet cell only Check battery connections are tight Clean battery cases and battery compartment Clean and check drive tension chain f...

Page 21: ...MAINTENANCE BATTERIES 86037810 CHARIOT VACUUM 12 16 06 4 2 1 Rear Cover Retainer Knob 2 Rear Cover 3 Battery Connector Machine 4 Batteries 5 Battery Tray 6 Battery Tray Latch 1 2 6 5 4 3...

Page 22: ...lectrolyte level in each battery cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of...

Page 23: ...ith battery acid Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging Wear eye protection and protective clothing when working with b...

Page 24: ...uld be up to the indicator ring If necessary add distilled water 11 Install the rear cover CHANGING BATTERIES Stop the machine in a clean area next to the charger Turn off machine FOR SAFETY Before le...

Page 25: ...MAINTENANCE BRUSH DECK 86037810 CHARIOT VACUUM 12 16 06 4 6 1 Brush Deck Lift Cable 2 Brush Door 3 Brush Motor 4 Side Broom Deluxe 5 Side Broom Lift Cable Deluxe 2 3 1 4 5...

Page 26: ...evenly side to side Brushes should be replaced as a set when bristle length wears to height of yellow PerformAlertTM bristles BRUSH REMOVAL The brushes are removed from the right side of the machine...

Page 27: ...eat this step in the same location until a good mark can be seen on the floor This can be accomplished by touching lightly the throttle pedal to restart the scrub deck without moving the machine 3 Rai...

Page 28: ...hers in cap Do not lose these 3 Release brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush holder to insure free movement 4 Retract spring and install new br...

Page 29: ...n electrical overload When a circuit breaker is tripped reset it by pressing the exposed button If a circuit breaker continues to trip the cause of the electrical overload should be found and correcte...

Page 30: ...access cover in place and remove cover Pull top clips from vacuum motor top brush retainers Remove and inspect brushes Replace both if either is less than 3 8 9 5 mm long Reverse steps to assemble TO...

Page 31: ...MAINTENANCE DRIVE MOTOR BRAKE 86037810 CHARIOT VACUUM 10 29 08 4 12 1 Drive motor 2 Parking brake 3 Drive chain...

Page 32: ...the operator steps off the platform or when emergency stop is engaged The brake has a mechanical over ride that can be engaged so machine can be pushed or towed slowly When the mechanical over ride is...

Page 33: ...t It is recommended that the roll pin be left partially in the hex hub 5 Remove brush cap 6 Release brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush holder...

Page 34: ...ype and strength The combined strength of all tie downs must be strong enough to lift two times the weight of the machine Tie downs must be positioned to prevent the machine from moving forward backwa...

Page 35: ...h Faulty operator presence pedal circuit or switch Check switch engagement wires connections and switch Faulty platform circuit or switch Check wires connections and switch Brake over ride engaged Dis...

Page 36: ...ash followed by a pause then 4 LED flashes and then repeats LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE 1 1 THERMAL CUTBACK over under temperature cutback 1 Temperature 92 C or 25 C 2 E...

Page 37: ...BRAKE OFF FAULT brake Off fault 1 Electromagnetic brake driver open 2 Electromagnetic brake coil shorted 3 5 HPD HPD High Pedal Disable fault 1 Improper sequence of throttle and KSI push or inhibit in...

Page 38: ...NOTES 86037810 CHARIOT VACUUM 12 16 06 4 19...

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