OM5050F.4
™ & © Char-Griller / A&J Mfg.
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Page 1: ...for Warranty CUSTOMER SERVICE 1 912 638 4724 Service CharGriller com Contents of this manual are Trademarked and Copyrighted by Char Griller A J Manu facturing Using the information contained in this...
Page 2: ...VE FOR FUTURE REFERENCE FOR CUSTOMER SERVICE CALL 912 638 4724 WARNING Improper installation adjustment altera tion service or maintenance could cause injury or property damage Read the instal lation...
Page 3: ...andards If you have any questions not addressed in this manual or if you need parts please call our customer service department at 1 912 638 4724 USA Mon day Friday 8 30am 5pm EST Have your grills ser...
Page 4: ...embly Tips and Hardware List page 9 Assembly Instructions page 11 24 Operating Grill Connecting Gas Cylinder page 26 Checking for Leaks page 27 Lighting Grill page 28 30 Cleaning and Care page 31 32 T...
Page 5: ...l codes use the National Fuel Gas Code ANSI Z223 1 NFPA54 IMPORTANT NOTICE read all instructions prior to assembly and use Read and understand all warnings and precautions prior to operating your gril...
Page 6: ...y and carefully as heat and steam trapped within the grill can burn you severely 4 Always place your grill on a hard level surface far away from combustibles An as phalt or blacktop surface may not be...
Page 7: ...OM5050F 4 Char Griller A J Mfg 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33 34 35 36...
Page 8: ...0032 14 2 BEZEL 10 0358 15 2 LEG CROSS BAR 10 0033 16 6 COOKING GRATE 10 0325 17 2 WHEEL 55 0006 18 2 LEG BRACE 10 0034 19 1 AXLE 10 0327 20 1 WIRE SHELF 20 0038 21 1 CONDIMENT BASKET 20 0039 22 1 SID...
Page 9: ...ools Needed Pliers Phillips Head Screwdriver and a 7 16 Nut Driver NOTE Do Not tighten any bolts unless instructed to do so Tightening too soon may prohibit parts from fitting together All Hex Nuts sh...
Page 10: ...OM5050F 4 Char Griller A J Mfg 10 Page intentionally left blank for notes...
Page 11: ...ces pointing up then install the other set of Leg Cross Bar Short Leg Long Leg and Wire Shelf using four 2 1 4 Hex Bolts four Flat Washers four Lock Washers and four Hex Nuts First insert the Wire She...
Page 12: ...legs and secure it to the legs with four Lock Washers and four 1 2 Hex Bolts The Hex Bolt should goes on the top hole on the Bottom Shelf Base Then slightly bend the U Shape wire on the Wire Shelf and...
Page 13: ...p Wheels Hub Cap Cotter Pin Flat Washer Bottom Shelf Hub Cap Flat Washer Axle Cotter Pin Step 5 Attach two Slider Brackets and one Stopper Bracket onto the bottom of the Gas Grill Body with six 10 24...
Page 14: ...four Flat Washers and four 1 2 Hex Bolts per Grill Body from the inside of the Grill Bodies The Gas Grill Body should be on the Wheel side see below NOTE The orientation of the Grill Body should be as...
Page 15: ...ket Catch Pan Stopper Bracket Slider Bracket Gas Grill Body Step 8 Install Side Burner Body Control Panel Assembly onto the Gas Grill Body Lay down the Side Burner Body Assembly that connect with the...
Page 16: ...m inside of the Grill Body see figure 9A NOTE IGNITER MUST BE ON BOTTOM SIDE OF BURNER The BURNER with the longer wire goes on the right side of the GRILL BODY Making sure that the Valve goes inside e...
Page 17: ...ire can goes into any of the three receptors on the Electronic Igniter Electronic Igniter Igniter Wires Control Panel Step 11 Install the Condiment Basket to the Charcoal Grill Body using four Lock Wa...
Page 18: ...one 1 2 Bolt two Flat Washers one Lock Washer and on Hex Nut see below Hex Nut Lock Washer Flat Washers Damper Circle Hex Bolt Step 13 Attach the Side Handle to the side of the Charcoal Grill Body us...
Page 19: ...a Wing Nuts Thermometer Bezel Wing Nuts Grill Hood Handle Lock Washers Step 15 Attach the Gas Chimney to the Gas Grill Hood and the Charcoal Chimney to the Charcoal Grill Hood by inserting the Chimne...
Page 20: ...e with a Shoulder Bolt Then have your helper carefully open the Char coal Grill Hood while you insert the Clevis Hinge through the Charcoal Grill Body and Hood Hinge After the Charcoal Grill Hood is i...
Page 21: ...ach the eight 1 1 2 Hex Bolts and eight Hex Nuts onto the Grill Bodies and Grill Hoods Then Position the Warming Racks onto the Hex Bolts and Secure them with eight more Hex Nuts one on each bolt Hex...
Page 22: ...three Flare Up Shields in place over the Main Burner Tubes then hang Ash Pan Fire Grate Hangers on the hanger tabs on the side of the Charcoal Grill Body Pot Stand Flare Up Shields Fire Grate Hangers...
Page 23: ...r Body and the other Grease Tray underneath the Catch Pan Grease Trays Catch Pan Side Burner Body Step 21 Insert and screw in the Wing Bolt into the hole on the side of the Bottom Shelf And insert the...
Page 24: ...Push Button AA Battery Step 22 Unscrew the Igniter Push Button and insert a AA battery into the hole making sure that the negative side of the battery going in first Then screw back the Igniter Push B...
Page 25: ...912 638 4724 Do NOT use replacement parts that are not intended for this grill Hint The paper label that is affixed to the hood is more easily removed when the hood is warm Any remaining glue residue...
Page 26: ...ndoors is permissible ONLY if the cylinder is disconnected and removed from the appliance Cylinders must be stored outdoors out of the reach of children and must not be stored in a building garage or...
Page 27: ...ect the propane supply Call a gas appliance serviceman or your local pro pane gas supplier To Perform a Leak Test Make a 2 3 oz 0 90ml of leak solution by mixing one part liquid dishwashing soap with...
Page 28: ...e A clogged burner tube can lead to a fire beneath the appliance 3 Make sure all burner knobs are in the OFF position 4 Open the valve on the LP gas cylinder 5 Ignite only the burners you desire to us...
Page 29: ...s adjust valve knob to desired cooking setting Shutting Off Burners 1 Always turn the valve knob s clockwise to the HI position then push in and turn to OFF Never force the knob without depressing it...
Page 30: ...alled on the side of Grill Housing Once lit immediately place the flame through the cooking grates as shown near the burner ports 2 Press in knob and rotate counter clockwise to the High setting and b...
Page 31: ...solution to clean then rinse with water If the inside surface of the grill lid has the appearance of peeling paint baked on grease buildup has turned to carbon and is flaking off Clean thoroughly with...
Page 32: ...f burner with small bottle brush or compressed air Remove all food residue and dirt on outside of burner surface Clean any clogged ports with a stiff wire such as an opened paper clip Inspect burner f...
Page 33: ...d to three quarters addi tional turn until solid stop Tighten by hand only do not use tools Obstruction of gas Flow Clear burner tubes Check for bent or kinked hose Disengagement of burner to valve Re...
Page 34: ...ight We recommend not using grill during high winds Low gas pressure Change Propane Tank Excess flow valve tripped Refer to Sudden drop in gas flow or reduced flame height Flare Up Grease buildup Clea...
Page 35: ...KING GRATES 2 Charcoal Grill To START FIRE stack 50 60 briquettes in pyramid and saturate with lighter fluid DON T USE GASOLINE Light coals in several places close lid after bri quettes ash over or gr...
Page 36: ...be 140F for rare 160F medium and 170F for well done MARINATED FLANK STEAK Mix marinade ingredients in nonmetal dish Let steak stand in marinade for no less than 4 hours in refrigerator Brown each sid...
Page 37: ...4 inch patties on each side with fire grate in high position for a few minutes Lower fire grate to medium position and grill with lid down to avoid flare ups Cook each side 3 to 7 minutes according to...
Page 38: ...e water level when cooking more than 4 hours or when you can t hear the water simmering Add water by moving meat over and pouring water through GRILL into WATER PAN IF THE SMOKE IS WHITE THE FIRE S RI...
Page 39: ...or until tender Do not overcook Venison Marinade 1 cup Balsamic or wine vinegar 1 cup olive oil 2 oz Worcester shire 1 2 oz Tabasco 2 tbs Season All 1 to 2 chopped jalapenos 3 oz Soy sauce Bacon Marin...
Page 40: ...nions and 2 cloves garlic halved in an electric blender cover process at high speed 1 minute or until mixture is very smooth Stir in 1 4 cup bottle gravy coloring Kitchen Bouquet and Gravy Master and...
Page 41: ...Char Griller Logo ALL TOOLS STAINLESS STEEL HARDWOOD HANDLES Cover 8080 Custom Fit Weather Resistant Protects grill finish Cover Accommodates Side Shelf or Side Fire Box Side Fire Box 2 2424 For Charc...
Page 42: ...______________________________________________ Email___________________________________________________________________ Please bill my credit card EXPIRATION DATE PLEASE VISIT OUR WEBSITE FOR SHIPPING...
Page 43: ...r from date of pur chase Char Griller gas grill burners have a five year warranty from the date of purchase Proof of purchase proof of purchase date and prepaid return of the item in question may be r...
Page 44: ...OM5050F 4 Char Griller A J Mfg 44 P O Box 30864 Sea Island GA 31561 912 638 4724 www CharGriller com Service CharGriller com...
