Char-Broil The Big Easy 4638234 Assembly & User Manual Download Page 1

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Natural Gas Grill
4638234
ASSEMBLY, USE AND
CARE MANUAL

WARNING

Combustion by-products produced when using this product contain chemicals
known to the State of California to cause cancer, birth defects, or other
reproductive harm.

4638234 / 0–4165057 (01-24-02)

THIS GRILL IS FOR
OUTDOOR USE ONLY

Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.

WARNING

CAUTION

Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.

CAUTION:

INSTALLER/ASSEMBLER:

CONSUMER:

Read and follow all safety

statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.

Leave

these instructions with consumer.

Keep this manual for

future reference.

If you have any questions or need
assistance during assembly, please
call

1-800-241-7548.

Visit us on the web at:

www.charbroil.com

Summary of Contents for The Big Easy 4638234

Page 1: ...result in serious personal injury and or property damage WARNING CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary CAUTION INSTALLER ASSEMBLER CONSUMER Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook Leave these instructions with consumer Keep this manual fo...

Page 2: ...ly pressure Verify supply pressure with your local gas company Grill installation must conform with local codes or in their absence with or Grill is not for use in or on recreational Vehicles and or boats All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or or Keep any electrical cords and or fuel supply hoses away from any hot surfaces This...

Page 3: ...rpose Neither Manufacturer dealers nor the retail establishment selling this product has any authority to make any warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer purchaser Some states do not allow the exclusion or limitation of inc...

Page 4: ...T 1 Right Leg 4503147 U 1 Left Leg 4503148 V 2 Hitch Pin 4156515 W 1 Carry over Tube 4500227 X 1 Console Assembly 4530076 Y 1 Ignitor Knob 4154208 Z 1 Grill Bottom 4580332 AA 2 Burner 5068016 BB 1 Right Shelf 4520015 CC 1 Left Shelf 4520016 DD 1 Grill Top 4580128 EE 1 Shield 5501038 FF 2 Control Knob 4154507 GG 1 Logo Plate 4157147 1 Hardware Shelf 4254010 1 Hardware Swing grid 4254018 1 Hardware ...

Page 5: ...4638234 5 DD GG F G D E K B Q R C P W BB AA FF EE Z CC I J I T L M S V V O O N N Y X U A H HH ...

Page 6: ...ontrol Knobs Qty 2 Wheel attaches to BOTTOM HOLE on legs Hub on wheel faces into leg Attach in bottom hole on leg with axle bolt and hitch pin Hub Cap Qty 7 Plastic Qty 7 Lower Panel inserts into Upper Panel Upper Panell slides under Console Lower Panel Items to Assemble 1 Upper Panel 4 2 Carriage Bolt 4 Wing Nut Plastic l Lower Panel 3 2 Carriage Bolt 3 Wing Nut Plastic ...

Page 7: ...t Qty 2 Metal Qty 2 Qty 2 End has sharp point AB View looking down Insert 3 4 Carriage Bolts into bracket on Legs Make sure all before fastening four tabs are inside slots Repeat for Right Side 1 Right Shelf 2 3 4 Carriage Bolt 2 Wing Nut Metal 2 Wing Screw AB point Items to Assemble 1 Condiment Wire 1 Condiment Tray 1st 2nd ...

Page 8: ...8234 1st Remove styrofoam pad Items to Assemble 2 Tent Frames 2 Burner Tents 2 Grates 1 Griddle 1 Shield Qty 2 Items to Assemble 1 Grill Lid 2 Hinge Pin 2 Hitch Pin Qty 2 Hinge Pin and Hitch Pin Qty 2 Items to Assemble 1 Logo Plate with clips 1 Handle 2 Wing Nuts 2nd ...

Page 9: ...Nuts Metal Qty 2 Metal Qty 2 Back of Grill Place end of chain through hole reattach coupling to end of chain Thread eyelet on second chain into loop of match holder See Use Care Manual for Match Lighting Instructions Eyelet End Match Holder Remove coupling from chain Attach the two chains together Remove coupling from first chain ...

Page 10: ...12 Natural Gas Hose 1 On the back right side attach 12 natural gas hose to valve 2 Use a wrench to hold fitting on grill Tighten the connection with an adjustable wrench 3 Leak test as shown on Page 12 before using grill Check to make sure ALL valves are engaged in the burner tubes and the clips are attached as shown Tighten clip if needed by simply squeezing the two long sides A and B of the clip...

Page 11: ...ty for 1000 BTU s per cubic foot of gas at 0 3 in Water column pressure drop Only ANSI Z21 54 approved hoses should be used with this grill The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of psig 3 5kPa The appliance must be isolated from the gas supply piping system by clo...

Page 12: ... Section WARNING For Safe Use of Your Grill and to Avoid Serious Injury Use grill at least 3 ft from any wall or surface Apartment Dwellers NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in bottom or back of grill C...

Page 13: ...ves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to position then turn back to position Valves should turn smoothly Before each use check to see if hose is cut or worn Replace damaged hoses before using grill Use only valve and hose specified by manufacturer HIGH LOW CAUTION Clean burner prior to use after...

Page 14: ...s with a thin wire and examine portholes Due to normal wear and corrosion some portholes may become enlarged if so replace burner If any horizontal cracks appear from porthole to porthole or large holes other than portholes are found replace burner Use a wire brush to clean carry over tube Turn gas off at control knobs and gas source Shake out excess water 8 If grill is to be stored coat burners l...

Page 15: ...g the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook meat and poultry thoroughly to kill bacteria Us...

Page 16: ...led correctly High or gusting winds Grease buildup Excessive fat in meat Excessive cooking temperature Grease trapped by food buildup around burner system Burner tubes are blocked Prevention Cure Clean wires with rubbing alcohol and clean swab Wipe dry with cloth Replace burner Reconnect or replace ignitor wire Replace ignitor wire Replace burner Turn gas on at source Clean burner tubes Reengage b...

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