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Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas off at control knobs and LP cylinder.

2.

vaporiser b  

3.

4.

5.

6.

7.

8.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustration (A).

9.

electrode

10.

vaporiser 

grease cup

11.

Remove cooking grate and 

ar.

Under grill remove grease cup, disconnect ignitor wire and 
clips from burner. To remove clips pull down on large end of 
clip attached to the valve, turn away from valve, rotate 
upward and remove small end of clip from burner tube (A).
Inside grill remove burner assembly (B), clean ceramic 
portion of electrode with rubbing alcohol and a swab.
Clean outside of burner with soap and water. Lay burner 
upside down on flat surface, insert garden hose to force 
water through tubes. Make sure water comes out of all 
burner holes. Open clogged holes with a thin wire. Shake 
out excess water and examine holes. Due to normal wear 
and corrosion some holes may become enlarged. If any 
large cracks or holes are found replace burner.
If grill is to be stored, coat burner lightly with cooking oil. 
Wrap in protective cover to keep insects out.
If not storing grill after cleaning, replace burner into grill 
bottom.
To reattach clips hold large curved end away from burner 
tube, insert small curved end into hole under burner tubes, 
turn clip towards valve, snap into place.

Reattach ignitor wire to 

.

Reposition 

bar and cooking grate. Reattach clean 

 to grease clip.

Before cooking again on grill, perform a 

“Leak Test” 

and 

“Burner Flame Check”

.

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• If the outdoor cooking gas appliance is not in use, the gas must 

be turned off at the supply cylinder. Storage of an outdoor 
cooking gas appliance indoors is permissible only if the cylinder 
is disconnected and removed from the appliance.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

463666508  •  9

A

B

SPIDER ALERT!

GAS COLLECTOR

BOX & IGNITOR

VALVE

CONTROL PANEL

BURNER

VENTURI

LIFT OUT

BURNER ASSEMBLY

AIR

SHUTTER

SPIDER WEBS

INSIDE VENTURI

SPIDER WEBS

INSIDE VENTURI

CLEAN OUT 

VENTURI

REMOVE 

BURNER

CLIPS

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

Summary of Contents for Quickset 463666508

Page 1: ...ollow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for f...

Page 2: ...hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard Use grill only with...

Page 3: ...Warranty 20 Troubleshooting 21 22 463666508 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair or alter t...

Page 4: ...y ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than...

Page 5: ...and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders i...

Page 6: ...r valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas...

Page 7: ...e cylinder is disconnected and removed from the appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum...

Page 8: ...use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm...

Page 9: ...n grill perform a Leak Test and Burner Flame Check CAUTION Storing Your Grill Clean cooking grates Store in dry location Cover grill if stored outdoors Choose from a variety of grill covers offered by...

Page 10: ...800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermomet...

Page 11: ...y Universal Grill Parts and Design is a trademark of the Thermos Company and its affiliates Protected under one or more of the following U S Patents 4 598 692 4 624 240 4 747 391 4 747 391 4 817 583 4...

Page 12: ...12 463666508 PARTS DIAGRAM Model No 463666508 A CC CC B C D E F G G H H I I J J K K L L M M N O O P Q R S DD DD T U W X Y Z AA V AA BB FF EE GG GG...

Page 13: ...usion to legs C Front Position leg assemblies as shown below making sure assembly with leg extenders is on right side Attach front panel and side support braces to legs using four 1 4 20x2 carriage bo...

Page 14: ...irebox with two 10 24x1 2 machine screws fiber washers and 10 24 flange nuts A Place heat shield onto burner venturi tube then insert burner heat shield through venturi holes on firebox B Make sure va...

Page 15: ...two vaporiser bar supports to the inside of the grill bottom using two 10 24x1 2 machine screws fiber washers and 10 24 Flange nuts on each side Next attach the two cooking grate supports to the insid...

Page 16: ...elf Attach to shelf arms using Shelf arm 80013181 Side shelf 80012749 8 Attach lower lid hinges to back of firebox using two 1 4 20x1 2 machine screws fiber washers and 1 4 20 Flange nuts per hinge Th...

Page 17: ...iber washers and 1 4 20 flange nuts per hinge Hinges should curve downward when properly installed Handle 80013191 Lid 80013190 Upper lid hinge 80013195 9 1 4 20 Flange Nut Qty 4 Insulation washer 800...

Page 18: ...angle in order to fit beneath cooking grate supports 12 Insert ends of SwingAway pivot wire into holes in sides of grill lid Insert ends of SwingAway leg wire into holes in sides of firebox NOTE Pivot...

Page 19: ...se hot grease to drip from bottom of grill with risk of fire or property damage Grease cup 80000270 14 Attach tank retainer wire to left side support brace using one 1 4 20x1 carriage bolt and one 1 4...

Page 20: ...ghten tee knob Regulator hose should be above side support brace See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Cylind...

Page 21: ...nauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANT...

Page 22: ...Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Conne...

Page 23: ...nspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off...

Page 24: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM Chimenea Env elo a La parrilla estaba ensamblada 24 463666508...

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Page 27: ...This page intentionally blank 463666508 27...

Page 28: ...e your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for sp...

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