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Char-Broil Commercial 4984619, User Manual

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Char-Broil Commercial 4984619 User Manual Download Page 9

Sideburner

Sideburner
cooking grate

Burner cap

Wind diverter

Natural Gas Conversion Kit  9

9

Sideburner Conversion

6

- Open sideburner lid and remove the sideburner cooking grate, burner cap and wind diverter.

- Beneath sideburner shelf, remove the two screws, lock washers and flat washers that secure sideburner to shelf.

10

6

- Remove sideburner from shelf.

Summary of Contents for Commercial 4984619

Page 1: ...California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product WARNING CAUTION 1 Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage 2 Grill installation must conform with local codes regulations or in their absence with National Fuel Gas Code NFPA 54 ANSI Z223 1 In Canada must conform to ...

Page 2: ...nto a 2 or 5 psi line If a pressure of 2 psi or greater is supplied to the appliance regulator on certain grills it will shut down and not deliver any gas to the grill Other concerns are the quick disconnect socket and hose which are only rated to 1 2 psi If the quick disconnect socket hose and grill are properly connected and still not getting gas delivery pressure needs to be verified If pressur...

Page 3: ...ck disconnect socket should never be connected to the grill Direction of gas flow is indicated on the socket Figure C With proper assembly the gas hose cannot be removed without pushing the quick disconnect sleeve back Please Note Hose and assembly are C S A listed for natural gas manufactured gas mixed gas and for liquefied petroleum and for LP Gas Air mixtures on basis of 0 64 specific gravity f...

Page 4: ...l 80004350 B 1 Stove and Griddle Natural Gas Bezel 80004352 C 1 Orifice Removal Tool 80004378 10 ft 3 8 Natural Gas Hose 3496263 D 1 A Tools required for assembly Estimated assembly time 30 45minutes Orifice Removal Tool Provided Adjustable Wrench Not provided B C D Note Illustrations are not to scale Leak Testing 1 Turn all grill control knobs to OFF 2 3 Correct before proceeding 4 Be sure gas ho...

Page 5: ... the OFF position LP tank valve is closed and tank is disconnected from regulator and removed from grill Warming Rack Cooking Grates 2 or 3 depending on Unit purchased Flame Tamers Lid Your Grill may differ from illustrations shown This manual covers a variety of grills styles use pictures as reference only Not all steps will apply to your grill conversion T u b e B u r n e r T u b e B u r n e r T...

Page 6: ...ings and unscrew Orifices from ends of Valves Save removed Orifices for converting back to LP Tank Gas These grill valves are designed to work with Natural Gas once Orifices are removed Do not replace any Orifices when using Natural Gas Note This gas conversion kit comes with replacement Orifices for the Rotisserie Burner ONLY if applicable do not use on Tube Burner valves See later steps for Roti...

Page 7: ...rol ignition and flames for your grill 5 Natural Gas Bezel Tube Burner Control Knobs Bezels Valve Stem Lock Washers Screws Control Panel Tube Burner Incorrect burner to valve engagement Correct burner to valve engagement 6 Reinstall Tube Burners Attach Electrodes to Tube Burners with previously removed screws Reference illustration Step 3 Insert Tube Burners into Firebox Burner holes over Valves w...

Page 8: ...nect provided with Kit through rear side of Back Panel Grommet and up to Manifold Connection If sideburner connection position hose behind cart up to Manifold Connection Secure the Natural Gas Hose Assembly using a wrench not provided to Manifold Connection Natural Gas Hose Assembly Manifold Connection OR Back Panel Grommet Inside Cart Under Sideburner Shelf OR Inside Cart Under Sideburner Shelf 8...

Page 9: ...Conversion Kit 9 9 Sideburner Conversion 6 Open sideburner lid and remove the sideburner cooking grate burner cap and wind diverter Beneath sideburner shelf remove the two screws lock washers and flat washers that secure sideburner to shelf 10 6 Remove sideburner from shelf ...

Page 10: ...e Save removed orifice for converting back to LP Tank Gas No replacement orifice is required 5 12 Pull the sideburner control knob off of valve stem Remove the existing bezel by removing the two screws and washers securing bezel to shelf fascia Save removed bezel for converting back to LP Tank Gas Install new natural gas bezel see illustration below and press control knob back onto valve stem 10 N...

Page 11: ...o shelf Make sure burner engages sideburner valve See illustration below for correct burner to valve engagement Secure burner to shelf bracket with two screws lock washers and flat washers 13 Correct burner to valve engagement Place wind diverter and burner cap onto sideburner then place sideburner cooking grate onto sideburner pan 14 ...

Page 12: ... Sideburner Conversion Outdoor Stove Griddle 6 Open sideburner lid and remove the sideburner cooking griddle burner cap and wind diverter Beneath sideburner shelf remove the two screws lock washers and flat washers that secure sideburner to shelf 16 6 Remove sideburner from shelf Sideburner ...

Page 13: ...alve Save removed orifice for converting back to LP Tank Gas No replacement orifice is required 5 18 Pull the sideburner control knob off of valve stem Remove the existing bezel by removing the two screws and washers securing bezel to shelf fascia Save removed bezel for converting back to LP Tank Gas Install new natural gas bezel see illustration below and press control knob back onto valve stem N...

Page 14: ...shelf Make sure burner engages sideburner valve See illustration below for correct burner to valve engagement Secure burner to shelf bracket with two screws lock washers and flat washers 19 Correct burner to valve engagement Place wind diverter and burner cap onto sideburner then place sideburner cooking grate and griddle onto sideburner pan 20 ...

Page 15: ...a Rotisserie Cover Flat Washer Rotisserie Cover Rotisserie Burner Conversion 6 Using a wrench not provided remove Securing Nut from Rotisserie Connector Slide Rotisserie Connector out from Rotisserie Support Bracket Rotisserie Support Bracket Securing Nut Rotisserie Burner Tube Rotisserie Connector NOTE Your Grill may not have bottom screws instead brackets are present If so remove top screws wash...

Page 16: ...ce Orifice Removal Tool Orifice Light Blue Dot 1 15mm Rotisserie Connector 6 Insert Rotisserie Connector through cut out of Rotisserie Support Bracket and tighten flush against bracket using previously removed Securing Nut Rotisserie Connector with Orifice should engage in Rotisserie Burner Tube Reference illustration Below Replace Rotisserie Cover if applicable Reference illustration Step 1 Reins...

Page 17: ...nd corrections are made Prevention Solution Make sure gas hose is properly connected to grill If hose is properly connected make sure gas source is turned on Troubleshooting Possible Cause No gas flow Problem Burner s will not light using ignitor GAS ISSUES Burner s will not match light Flames blow out See Match will not reach Improper method of match lighting Natural gas valve not fully open Inad...

Page 18: ...Natural Gas Conversion Kit 18 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 19: ...Natural Gas Conversion Kit 19 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 20: ... Columbus GA 31902 Assembly Instructions 2007 Char Broil LLC ...

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