Char-Broil Commercial 466247310 Product Manual Download Page 9

9

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

General Grill Cleaning 

• Do not mistake brown or black accumulation of grease and 

smoke for paint.  Interiors of gas grills are not painted at the 
factory 

(and should never be painted)

. Apply a strong solution 

of detergent and water or use a grill cleaner with scrub brush 
on insides of grill lid and bottom. Rinse and allow to completely 
air dry. 

Do not apply a caustic grill/oven cleaner to painted 

surfaces.

 

• 

Plastic parts: 

Wash with warm soapy water and wipe dry.

 

Do not use citrisol, abrasive cleaners, degreasers or a 

concentrated grill cleaner on plastic parts. Damage to and 
failure of parts can result. 

• Porcelain surfaces: 

Because of glass-like composition, most 

residue can be wiped away with baking soda/water solution or 
specially formulated cleaner.

 

Use nonabrasive scouring powder 

for stubborn stains.

• Painted surfaces: 

Wash with mild detergent or nonabrasive 

cleaner and warm soapy water. Wipe dry with a soft 
nonabrasive cloth.

• Stainless steel surfaces: 

To maintain your grill’s high quality 

appearance, wash with mild detergent and warm soapy water 
and wipe dry with a soft cloth after each use. Baked-on grease 
deposits may require the use of an abrasive plastic cleaning 
pad. Use only in direction of brushed finish to avoid damage. 
Do not use abrasive pad on areas with graphics.

• Cooking surfaces:

 If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

Summary of Contents for Commercial 466247310

Page 1: ... D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D45...

Page 2: ...rdous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately ...

Page 3: ...ane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hose...

Page 4: ... unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not...

Page 5: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas ...

Page 6: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 7: ...tles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Keep ventilation openings in cylinder enclosur...

Page 8: ...drop or low flame in the Troubleshooting Section HI LOW Turning the Grill OFF with AUTO CLEAN With the Autoclean feature you have two choices for turning off your grill Manual and AUTO CLEAN Manual Method Turn all knobs including the AUTO CLEAN valve to the OFF position Turn OFF the LP cylinder by turning the handwheel clockwise to a full stop AUTO CLEAN Method After cooking is complete set all ma...

Page 9: ... TUBE General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted su...

Page 10: ...l wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 12 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Firebox Carryover t...

Page 11: ...s of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY...

Page 12: ...NEL CC 1 LEFT SIDE SHELF F SB DD 2 HINGE ASSY F SB LID EE 1 CONTROL PANEL F SB FF 1 DRIP PAN F SB GG 1 LID F SB HH 4 RUBBER BUMPER F LID II 1 SIDEBURNER JJ 1 ELECTRODE F SB KK 1 RIGHT SIDE SHELF LL 1 FRONT PANEL F RIGHT SIDE SHELF Key Qty Description MM 1 GRILL TOP LID NN 1 INNER INSERT F TOP LID OO 1 HANDLE F TOP LID PP 2 BEZEL F LID HANDLE QQ 2 RECTANGULAR BUMPER F TOP LID RR 1 LOGO PLATE SS 1 H...

Page 13: ...PARTS DIAGRAM 13 A B B C C D E G H I J K L M N O O O P Q R S T U V W Y Z Z AA BB CC DD EE FF GG HH II JJ KK LL MM OO NN PP PP QQ RR TT UU UU UU VV WW XX YY ZZ AAA BBB GGG CCC EEE FFF SS X DDD P F HHH ...

Page 14: ...mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Use the provided caster wrench to fully tighten casters Locking caster Bottom shelf Rear Fixed caster Front 14 Left side panel with large hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side pa...

Page 15: ...x1 2 screw 7mm lock washer 7mm flat washer 15 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Grill head Regulator hose Vertical flange The vertical flange should be...

Page 16: ...m lock washer and 7mm flat washer on each side Do not fully tighten screws until side shelf installation is complete in later steps Release the cap and nut from electronic ignition module Attach electronic ignition module and heat shield to the cart right side panel with the nut and cap Lower back panel Heat Shield Nut Cap Right side panel Electronic ignition module NOTE Parts and wires omitted fo...

Page 17: ...r shown C D E 7mm lock washers and1 4 nuts and one D 1 4 20x1 screw 1 4 20x3 4 screw 7mm lock washer 7mm lock 1 4 nut 1 4 nut washer 7mm lock washer 7mm flat washer 7mm flat washer 7mm flat washer 1 4 20x3 4 screw Note Insert this screw from the back of main control E 8x3 8 tapping screw large flat washer Rear of Shelf Back of main control panel 1 4 20x3 4 Igniter Switch screw 7mm lock washer 7mm ...

Page 18: ...et with the four holes on fascia Secure using screws and washers that were removed from bracket shown A Screws and Washers removed from valve bracket A 8 32x1 4 screw 4mm lock washer Bezel blank knob B Auto Clean valve bracket valve stem Place the blank bezel over valve stem on front side of the fascia Align small holes on bezel with the holes on fascia Attach using two 8 32x1 4 screws and 4mm loc...

Page 19: ...7mm flat washers 7mm lock washers and 1 4 nuts and one 8x3 8 self tapping screw with large washer shown C D E Now you may fully tighten lower screws on upper back panel A B D C 1 4 20x3 4 screw 1 4 20x3 4 screw 1 4 20x3 4 screw screw 1 4 20x1 7mm lock washer 7mm lock washer washer 7mm lock 7mm lock washer 1 4 nut 1 4 nut 1 4 nut 7mm flat washer 7mm flat washer 7mm flat washer 7mm flat Front of She...

Page 20: ...ia so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock washers Press sidebu...

Page 21: ...r 4mm flat washer Insert sideburner burner into left shelf shelf shown A sideburner burner sideburner drip pan The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B Make sure burner tube engages sideburner valve shown C Under sideburner shelf attach sideburner ignitor wire to electrode A Wing nut sideburner d...

Page 22: ...ight arcuate slot on lower back panel shown A Attach left and right rails to the bottom of front brace with two 8X3 8 self tapping screws Attach heat shield front tabs and tank wire to the bottom of front brace with two 8X3 8 self tapping screws sown B Some components not shown for illustration purposes Front brace Front brace Heat shield Tank wire Tank wire Left grease tray rail Right grease tray...

Page 23: ...f to the left side panel with one 8 32x3 8 screw 4mm lock washer and 4mm flat washer one 8 32x3 8 screw Attach leg to bottom shelf with 4mm lock washer and 4mm flat washer shown B 23 8 32x3 8 screw 4mm lock washer 4mm lock washer 4mm flat washer 4mm flat washer 8 32x3 8 screw B A Tank exclusion wire shelf Left side panel ...

Page 24: ... back of the electronic Connect each of the wires from the main burner electrodes and sideburner electrode to the back of the electronic ignition ignition module Electronic wire NOTE Switch terminals are larger than electrode terminals and should only be installed in location shown as a b A 3 a b 4 5 1 2 On back of right side fascia open battery box by sliding its cover Put two AA batteries in the...

Page 25: ... doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox Flame tamer Pin Slide into slots ...

Page 26: ...e ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox B Place sideburner grate onto sideburner shelf Then place sideburner griddle onto sidebruner shelf aligning griddle legs with holes in shelf Sideburner griddle Sideburner grate ...

Page 27: ...s manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire 2...

Page 28: ... Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazar...

Page 29: ... gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height R...

Page 30: ...s on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly w...

Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 ...

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