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  P/N  42804297  (10-02-07)

Tools needed for

assembly:

2 Adjustable Wrenches

7/16” Open-End Wrench

Flat Screwdriver

04201101

07201560

Smoker, BBQ and Grill

CAUTION

Some parts may contain sharp edges. Wear 

protective gloves if necessary.

Read and follow all safety statements, warnings, 

assembly instructions and use & care directions 

before attempting to assemble and cook.

WARNING

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill you.  It gives off 

carbon monoxide, which has no odor.  NEVER burn 

charcoal inside homes, vehicles or tents.

NEVER LEAVE FIRE UNATTENDED!

Do not allow small children near flame.  Hot embers 

can fly out in breezy conditions.  Adequate fire 

extinguishing material should be readily available.

WARNING

CALIFORNIA PROPOSITION 65
1.  This product is produced with or contains 

chemicals known to the State of California to 

cause cancer, birth defects, or other reproductive 

harm.

2.  This product contains chemicals, including lead 

and lead compounds, known to the State of 

California to cause cancer, birth defects or other 

reproductive harm.

     

Wash your hands after handling this product.

CAUTION

THIS UNIT IS HEAVY!

DO NOT assemble without a helper.

WARNING

All surfaces can be hot during use.  Use protection 

as required to prevent burning.

Do not use this unit on or near combustible surfaces 

or structures such as wood decks, dry leaves or 

grass, vinyl or wood siding, etc.

SEE OWNERS MANUAL FOR IMPORTANT SAFETY 

INFORMATION.

If you have questions or need assistance during assembly, please call 

.

To insure your satisfaction and for follow-up service,

 register your grill online at www.grillregistration.com

1-800-241-7548

Summary of Contents for 7201560

Page 1: ...RNING CALIFORNIA PROPOSITION 65 1 This product is produced with or contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains...

Page 2: ...D 1 V 44810036 FIREBOX COVER PLATE 1 40003010 OPTIONAL TEMP GAUGE 1 42030350 SNAP BAG 1 42804297 INSTRUCTION ASSEMBLY 1 40053116 OUTER CARTON 1 A B C M P N H O V S Q R J I D K T F E U G G L PARTS LIST...

Page 3: ...vy and requires a second person for lifting and moving NEXT pick a suitable location to work Open the carton and slit the corners so that the carton lays flat This will give you a protective work surf...

Page 4: ...ining leg assembly over wood rack hooks and rotate leg assembly until it meets the leg braces Make sure both short legs are at one end of the rack and both long legs at the other end Attach to leg bra...

Page 5: ...tter pin Axle NOTE Smoker chamber door not pictured for clarity Stand the leg assembly on end wheels down Stand the smoker chamber on its solid end open end up Place leg assembly against chamber align...

Page 6: ...ith ignitor First locate the cover plate in the hardware box At the bottom right end of the TM firebox there is an opening for the Diamond Fire ignitor accessory Install the cover plate over the openi...

Page 7: ...n the chamber and secure with two 1 4 20x3 4 hex head bolts outside the chamber and 1 4 20 flange nuts inside NOTE Firebox and smoker chamber not pictured for clarity Attach wood handle to smoker cham...

Page 8: ...holes in the smoker chamber Use six 10 24x1 screws and 10 flange nuts NOTE Smoker chamber door not pictured for clarity Attach shelf brackets to outer holes on front of smoker chamber using two 1 4 20...

Page 9: ...two outer shelf slats Do not tighten 1st Attach inner slat Fully tighten all slat screws 3rd Tighten bracket bolts 2nd If you have purchased the optional 3 Temperature Gauge part number 40003010 remov...

Page 10: ...vegetable can will fit nicely into clip to collect grease Grease Clip If logo plate is not already installed insert logo plate pins into two holes in lower right corner of smoker chamber door Press l...

Page 11: ...r Place two large porcelain cooking grates into chamber resting them on the grate support screws Large Porcelain Cooking Grate 2 Wire Fire Grate 2 Grate Support Screws Firebox Fire Grate Installation...

Page 12: ...19Firebox Cooking Grate Installation for Grilling NOTE Firebox door not pictured for clarity Insert small porcelain cooking grate into firebox Small Porcelain Cooking Grate 1...

Page 13: ...16 10 24x1 Machine Screw Qty 8 1 4 20x1 Hex Head Bolt Qty 2 1 4 20x3 4 Hex Head Bolt Qty 10 2 already installed 1 4 20x2 Machine Screw Qty 4 1 4 20x4 Machine Screw Qty 4 8 32x1 2 Machine Screw Qty 2 L...

Page 14: ...rush Thoroughly rinse with water and allow to air dry before using again SMOKING AND SLOW COOKING If using the Silver Smoker as a smoker or slow cooker remove the cooking grill from the firebox and bu...

Page 15: ...zed modifications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMI...

Page 16: ...Char Broil LLC Columbus GA 31904 Assembly Instructions 2007 Printed in China...

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