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Char-Broil 7116572, Use And Care Manual

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Char-Broil 7116572 Use And Care Manual Download Page 11

Section C Con’t.

11

C3

Remove two Screws, two Lock Washers and two Flat Washers at the back of Searing Burner.

Slide Searing Burner back and up to remove Burner.

C4

Valve

Orifice

Front of
Firebox

Orifice

Firebox Burner Opening

Orifice Driving Tool

Orifice Driving Tool

Insert Orifice Driving Tool into Firebox Burner openings and unscrew Orifice from end of Valve.  Save removed orifice for
converting back to LP Tank Gas.  Do not mix with Orifices removed from Main Burners.
Replace with Natural Gas Orifice 1.65 (Green Dot) and secure tightly to Valve.

1.65mm
Green Dot

Searing Burner

Flat Washer

Screw

Lock Washer

Summary of Contents for 7116572

Page 1: ...al Gas Conversion Kit can be used ONLY with Dual Fuel grills If you have questions or need assistance during assembly please call 1 800 241 7548 USA or 1 800 387 6057 Canada To insure your satisfaction and for follow up service register your grill online at www grillregistration com ...

Page 2: ... product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product To Installer Assembler Leave these instructions with consumer To Consumer Keep t...

Page 3: ...lator WARNING Do not use hard metal piping of any kind to connect this type of grill to natural gas source Use only hose specified by manufacturer Using hard metal piping or convoluted metal tubing is an unsafe practice Movement of the grill can cause breakage of metal pipe CONNECTING YOUR GRILL TO THE NATURAL GAS SOURCE 1 A professionally installed shut off valve between the supply piping and the...

Page 4: ...em by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5kPa 4 PARTS LIST Key Qty Description Part No Note Illustrations are not to scale A C D E 1 45mm Red Dot B A 6 Main Sideburner Natural Gas Bezel Large Bezel 3499856 B 1 Rotisserie Burner Natural Gas Bezel Small Bezel 3498841 C 1 Orifice Dri...

Page 5: ...1 Orifice 1 45MM Red Dot For Conversion Use Sections A B F Parts Required 5 Large Bezels 1 10 Hose 1 Orifice Driving Tool For Conversion Use Sections A C D G Parts Required 5 Large Bezels 1 Small Bezel 1 10 Hose 1 Orifice Driving Tool 3 57 Orifice Blue Dot 2 53 Orifice Yellow Dot 1 1 65MM Green Dot Model 415 16135110 Model 415 16649011 Model 415 16138110 415 16167210 415 16164210 Model 415 1613911...

Page 6: ...ns shown This manual covers a variety of grills styles use pictures as reference only Warming Rack Cooking Grates 2 or 3 depending on Unit purchased Heat Diffusers Lid Section A A2 Using a wrench not provided remove LP Regulator Hose Assembly from Manifold Connection Save removed LP Regulator Hose assembly for converting back to LP Tank Gas Your LP Regulator hose will be located under the Sideburn...

Page 7: ...ose Assembly Manifold Connection A4 Leak Testing Natural Gas Hose Turn all grill knobs to OFF Brush soapy solution onto areas where bubbles are shown in picture If growing bubbles appear there is a leak Retighten connections If leak cannot be stopped do not try to repair Call Sears for replacement parts Natural Gas Hose Assembly Manifold Connection Leak test this connection 7 ...

Page 8: ... Hitch Pin Hitch Pin Carryover Tube Burner Burner B2 Insert Orifice Driving Tool into Firebox Burner openings and unscrew Orifices from ends of Valves Save removed orifices for converting back to LP Tank Gas These grill valves are designed to work with Natural Gas once Orifices are removed unless otherwise noted Valve Orifice Front of Firebox Orifice Firebox Burner Opening Orifice Driving Tool Sec...

Page 9: ... Make adjustments needed to Bezel for free movement of Control Knob Repeat for each Bezel B3 Tube Burner Control Knobs Bezels Valve Stem Lock Washers Screws Control Panel B4 Reinstall Tube Burners Insert Tube Burners into Firebox Burner holes over Valves with Ignitor Assembly downward making sure Tube Burner engages Valve properly See diagram below Secure Tube Burners to Burner Brackets with previ...

Page 10: ...h Pin Carryover Tube Burner Burner C2 Insert Orifice Driving Tool into Firebox Burner openings and unscrew Orifices from ends of Valves Save removed orifices for converting back to LP Tank Gas Do not mix with other Orifices removed from grill Replace with Natural Gas Orifice 57 Blue Dot and secure tightly to Valve Valve Orifice Front of Firebox Orifice Firebox Burner Opening Orifice Driving Tool S...

Page 11: ...irebox Burner Opening Orifice Driving Tool Orifice Driving Tool Insert Orifice Driving Tool into Firebox Burner openings and unscrew Orifice from end of Valve Save removed orifice for converting back to LP Tank Gas Do not mix with Orifices removed from Main Burners Replace with Natural Gas Orifice 1 65 Green Dot and secure tightly to Valve 1 65mm Green Dot Searing Burner Flat Washer Screw Lock Was...

Page 12: ...onverting back to LP Tank Gas Install new Natural Gas Bezel provided with Kit see illustration below in place of old Bezel onto Control Panel and secure using previously removed Screws and Washers Assure proper alignment with control knob before fully tightening Note New bezels will change the rotation for the control knob to properly control ignition and flames for your grill Press Control Knob b...

Page 13: ... to back of grill Firebox Remove Rotisserie Cover Flat Washer Rotisserie Cover D2 6 Using a wrench not provided remove Securing Nut from Rotisserie Connector Slide Rotisserie Connector out from Rotisserie Burner Tube Securing Nut Rotisserie Burner Tube Rotisserie Connector Section D 13 ...

Page 14: ...cure tightly to Rotisserie Connector Orifice Driving Tool Rotisserie Connector Orifice D4 6 Reinstall Rotisserie Burner Insert Rotisserie Connector through end of Rotisserie Burner Tube and tighten flush against Burner Tube End Cap using previously removed Securing Nut Rotisserie Connector with Orifice should engage in Rotisserie Burner Tube Reference illustration Below Replace Rotisserie Cover Re...

Page 15: ... needed to Bezel for free movement of Control Knob Note New bezel will change the rotation for the control knob to properly control ignition and flames for your grill Small Bezel Hi Low OFF Med E1 6 Open Sideburner Lid and remove the Sideburner Cooking Grate Remove Screw from Sideburner Electrode See illustration below Slide Sideburner Electrode out of Collector Box Sideburner cooking grate NOTE S...

Page 16: ...nside the Shelf unscrew Orifice from end of Sideburner valve using the Orifice Driving Tool provided with kit Save Orifice for converting back to LP Tank Gas Do not mix with Orifices removed from Tube Burners DO NOT replace the Orifice This valve is designed to work with Natural Gas once Orifice is removed Section E Con t Orifice Driving Tool 16 ...

Page 17: ...a Save removed Bezel for converting back to LP Tank Gas Install new Natural Gas Bezel see illustration below and press Control Knob back onto Valve Stem Sideburner control knob Valve stem Washer Screw Bezel Hi Low OFF Med Return sideburner to shelf Make sure burner engages sideburner valve Secure burner to shelf bracket with two screws E5 Screws Section E Con t 17 ...

Page 18: ...rew Sideburner Electrode Sideburner Electrode Collector box Wingnut Sideburner Grate Sideburner Open Sideburner Lid and remove the Sideburner Grate From beneath Sideburner Shelf remove Wingnut Remove Sideburner from Shelf F1 Section E Con t Section F 18 Reinstall Heat Diffusers Cooking Grates and Warming Rack reference illustration Section A1 for reinstallation ...

Page 19: ...ed F2 Orifice Driving Tool Valve Orifice Large Bezel F3 Pull the Sideburner Control Knob off of Valve Stem Remove the existing Bezel by removing the two Screws and two Washers securing bezel to Shelf fascia Save removed Bezel for converting back to LP Tank Gas Install new Natural Gas Bezel see illustration below and press Control Knob back onto Valve Stem Sideburner control knob Valve stem Washer ...

Page 20: ...CT BURNER TO VALVE ENGAGEMENT Section F Con t 20 Reinstall Heat Diffusers Cooking Grates and Warming Rack reference illustration Section A1 for reinstallation Sideburner Grate Sideburner Open Sideburner Lid and remove the Sideburner Grate Open Top Drawer below Sideburner DO NOT REMOVE DRAWER Disconnect Ignitor Wire from Electrode From beneath Sideburner Shelf remove two Washers and two Screws Remo...

Page 21: ... Driving Tool Valve Orifice Large Bezel G3 Pull the Sideburner Control Knob off of Valve Stem Remove the existing Bezel by removing the two Screws and two Washers securing bezel to Shelf fascia Save removed Bezel for converting back to LP Tank Gas Install new Natural Gas Bezel see illustration below and press Control Knob back onto Valve Stem Sideburner control knob Valve stem Washer Screw Bezel H...

Page 22: ...light Flames blow out See Match will not reach Improper method of match lighting Natural gas valve not fully open Inadequate gas pressure GAS ISSUES Use long stem match fireplace match See Match Lighting section of Grill Use and Care Open Natural Gas Valve to full open position Call gas company TROUBLESHOOTING EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the...

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