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9  

WARNING

If “growing” bubbles appear do not use or move the LP 
cylinder. Contact an LP gas supplier or your fire 
department!

Connecting Regulator to the LP Cylinder

1.

LP cylinder must be properly secured onto grill. (Refer to 

assembly section.)

2.

Turn all control knobs to the OFF position.

3.

Turn LP cylinder OFF by turning hand-wheel clockwise to a 

full stop

.

4.

Remove the protective cap from LP cylinder valve. Always use 

cap and strap supplied with valve.

Safety Relief Valve

Nipple has to be centered
into the LP cylinder valve.

OPD Hand Wheel

Type 1 outlet with
thread on outside

ck

w

o

l

is

C

e

 

f

f

O

Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

Strap and Cap

LP Cylinder Exchange

•Many retailers that sell grills offer you the option of replacing 

your empty LP cylinder through an exchange service. Use only 
those reputable exchange companies that inspect, precision fill, 
test and certify their cylinders. 

 Exchange your cylinder only 

for an OPD safety feature-equipped cylinder as described 
in the "LP Cylinder" section of this manual.

Always keep new and exchanged LP cylinders in upright 

position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE 

connecting to grill.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is exchanged 

or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, 

away from ignition sources such as gas fired or electrical 
appliances. During leak test, keep grill away from open flames 
or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water 

solution. 

s

 Do not use household cleaning agents.

 Damage to gas 

train components can result.

Brush soapy solution onto areas indicated by arrows 

in figure below.

5.

Hold regulator and insert nipple into LP 

cylinder valve. Hand-tighten the 
coupling nut, holding regulator in a 
straight line with LP cylinder valve so 
as not to cross-thread the connection.

•Place dust cap on cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps

 or plugs may result in leakage of propane.

Summary of Contents for 466741510

Page 1: ...0 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110...

Page 2: ...lly hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...elf Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup...

Page 12: ...efore using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degr...

Page 13: ...e in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers off...

Page 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Page 15: ...1 TANK RETAINER WIRE U 2 FRONT PANEL V 1 LID W 1 LOGO PLATE X 1 HANDLE Y 1 VAPORISER BAR Z 1 COOKING GRATE AA 1 SWINGAWAY BB 1 HEAT SHIELD CC 2 TANK EXCLUSION WIRE DD 2 UPPER HINGE EE 2 LOWER HINGE FF...

Page 16: ...PARTS DIAGRAM 16 A B B C C D E F H I J K L L M N N N O P Q R S T U U V W X Y Z AA BB CC DD EE FF GG G HH II JJ KK LL MM NN OO PP QQ SS RR...

Page 17: ...and 10 24 wing nuts B NOTE Do not tighten screws until Step 5 Place leg shelf support onto leg with leg extender Attach each side with 10 24x1 3 4 machine screw and 10 24 wing A Support Bar Leg Shelf...

Page 18: ...rt axle bolts into wheels position tank support bracket between left legs Insert 5 16 axle bolt through leg and bracket and secure with hitch pin Facing the back 10 24x1 3 4 Machine Screw Qty 8 10 24...

Page 19: ...the wing nuts and screws installed in step 1A to attach another front panel And use push fasteners to attach the front panel on the lower holes B Tighten all screws from previous steps Tank Exclusion...

Page 20: ...x1 2 machine screws Note Make sure the two valve stems are leveled otherwise this can cause main burner level problems Attach ignitor to control panel using the stamped nut that sprovided 10 24x1 3 4...

Page 21: ...part of clip around valve D If burner is not leveled from left to right adjust the two screws attaching valve to control panel in step 8 Inside firebox attach firebox and control panel with 5x15 fibe...

Page 22: ...ide shelf and sideburner shelf assembly with 10 24x1 3 4 machine screws 10 24x1 3 4 Machine Screw Qty 8 Side shelf Sideburner shelf assembly 10 24x1 3 4 Machine Screw 10 24x1 3 4 Machine Screw Right S...

Page 23: ...burner tube and around manifold C Attach sideburner ignitor wire D Place sideburner grate onto sideburner shelf Push sideburner knob onto sideburner valve stem E A 8 32 Wing Nut Qty 1 5x9 Fiber Washer...

Page 24: ...using 1 4 20x1 2 machine screws 7x15 fiber washers and 1 4 20 flange nuts per hinge Hinges should curve downward when properly installed B Center flat portion of hinge on bottom Lower Hinge 1 4 20x1 2...

Page 25: ...nge pins and hitch pins Vaporiser bar and Cooking Grate Place vaporiser bar onto V shaped bar rests inside firebox Place cooking grate onto firebox Hinge Pin Qty 2 Hitch Pin Qty 2 NOTE The vaporiser b...

Page 26: ...be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Pivot Wire Leg Wire Swing Away 17 Grease Cup Clip Grease Cup Hang grease cup clip from botto...

Page 27: ...ecked place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safe...

Page 28: ...cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test a...

Page 29: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Page 30: ...NOTES 30...

Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240...

Page 32: ......

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