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Char-Broil 466440509, Product Manual

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Char-Broil 466440509 Product Manual Download Page 18

ASSEMBLY

Attach front panel to cart with #8-32x3/8" sheet metal screws.

Qty: 6

#8-32X3/8”

Sheet Metal Screw

Front Panel

Turn assembly upside down.

Insert axle rod into wheel, 

legs and other Axle 

 Attach with (1) 8mm flat washer and 

hitch pin.

 

Axle Spacer,

Spacer and wheel.

Axle Rod

"Cone" side of wheel against leg

1” Hitch Pin

Qty. 1

Axle

Spacer

Qty: 2

Axle  Washer

Qty: 1

Wheel

Axle

Spacer

Hitch
Pin

Axle   Washer

3

4

18

Summary of Contents for 466440509

Page 1: ...484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D...

Page 2: ...h heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep...

Page 3: ...orage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotiss...

Page 4: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 5: ...ecision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchang...

Page 6: ...ly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Corr...

Page 7: ...is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you not...

Page 8: ...s of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citriso...

Page 9: ...electrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates CAUTION Storing Yo...

Page 10: ...rtently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator saf...

Page 11: ...th the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally require...

Page 12: ...des and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grillin...

Page 13: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 14: ...applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer mis...

Page 15: ...EBOX B 4 TUBE BURNER C 1 ELECTRODE MAIN BURNER D 3 CARRY OVER TUBE E 1 CONTROL PANEL MAIN F 1 ELECTRONIC MODULE W BUTTON G 1 BUTTON F ELECTRONIC MODULE H 1 VALVE HOSE REGULATOR I 5 BEZEL F KNOB J 5 CO...

Page 16: ...PARTS DIAGRAM 16 A B B B C B D D D E F G H I J I J J J I I I J K L M N O P Q Q Q Q R S T U V W X Y Z AA BB CC DD EE GG HH II JJ KK LL MM NN OO PP FF QQ...

Page 17: ...Qty 4 1 4 20x1 1 2 Machine Screw Place bottom shelf with cut out hole for LP tank next to legs with axle holes Attach to right and left leg assemblies with 1 4 20x1 1 2 screws and 1 4 20 flange nuts A...

Page 18: ...w Front Panel Turn assembly upside down Insert axle rod into wheel legs and other Axle Attach with 1 8mm flat washer and hitch pin Axle Spacer Spacer and wheel Axle Rod Cone side of wheel against leg...

Page 19: ...wo people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 machine screws Qty 4 1...

Page 20: ...upport brackets on side of firebox A Inside firebox insert 7x15 fiber washers and 1 4 20x1 2 machine screws as shown B Attach shelf with flange nuts on each side C A B C Right Side Shelf Back of fireb...

Page 21: ...r washers and 1 4 20x1 2 machine screws as shown B Attach sideburner shelf with flange nuts on each side C Qty 4 7x15 Fiber Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut C Attach fasci...

Page 22: ...into shelf Make sure valve is inside sideburner tube Attach sideburner with wing nut B Hook burner clip to sideburner tube and around manifold Attach sideburner ignitor wire C Press sideburner contro...

Page 23: ...Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to...

Page 24: ...securely in place See Use and Care section to correctly Leak Test and perform the Burner Flame Check CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting...

Page 25: ...ce LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak...

Page 26: ...r tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match...

Page 27: ...are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ig...

Page 28: ...NOTES 28...

Page 29: ...29 NOTES...

Page 30: ...30 NOTES...

Page 31: ...REGTEMP REV00 31...

Page 32: ......

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