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Assembly instructions © 2010

PRODUCT GUIDE
MODEL  466420911

© 2010 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time: 

 

35-40

 

minutes

If you have questions or need 
assistance during assembly, 
please call 

1-800-241-7548

.

01/26/11 

 G438-001-090801

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; 
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared 
Grilling That’s All About U®; Keepers of the Flame®;   Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; 
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®;  Wild West Tradition®; and the following marks:

®

®

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™;   Advantage Series™; Auto-Clean™;Chef Tested™; Commercial 
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™;  FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™; 
Grill 2 Go® Ice™;   Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill 
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; 
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™      TEC™ is a trademark of Tec Infrared Grills.

Summary of Contents for 466420911

Page 1: ...ll Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Sig...

Page 2: ...h heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep...

Page 3: ...ropane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot mat...

Page 12: ...Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonab...

Page 13: ...grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill...

Page 14: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 15: ...GRATE U 1 WARMING RACK V 1 SIDEBURNER GRATE W 1 LEFT SIDE SHELF F SB X 1 DRIP PAN F SB Y 1 SIDE BURNER Z 1 LEFT CONTROL PANEL F SIDE SHELF AA 1 RIGHT SIDE SHELF BB 1 PANEL F RIGHT SIDE SHELF CC 1 SIDE...

Page 16: ...PARTS DIAGRAM 16 S E F Q D B A JJ I Z L C K BB EE FF GG DD N O T KK U SS PP VV B G H J M P R S S S T T AA OO QQ RR II HH II MM NN CC Y V X UU LL W WW TT XX...

Page 17: ...re side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Rear Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it...

Page 18: ...o 8 32x3 8 screws 5mm lock washers and 5mm flat washers on each side 18 3 3 Attach front brace to side panels using two 10 24X1 2 screws 5mm lock washers and 5mm flat washers on each side Magnet 5mm f...

Page 19: ...secure with two 8 32x3 8 screws and 8 32 flange nuts B Front brace 8 32x3 8 screw 8 32 flange nut Upper tank exclusion wire Lower tank exclusion wire Magnet 19 Two 8 32x3 8 machine screws are installe...

Page 20: ...bs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket B Secure fascia to firebox using two 1 4 20x1 2 scre...

Page 21: ...fiber washer 1 4 20x1 2 screw flange nut B 7mm flat washer 7mm lock washer 1 4 20x1 2 screw CAUTION SHARP EDGES Wear gloves if necessary A Place drip pan onto sideburner shelf Secure with 10 24x 1 2 s...

Page 22: ...b Control knob bezel Sideburner valve bracket Insert sideburner into sideburner drip pan A make sure burner tube engages with sideburner valve Illustration B shows correct burner to valve engagement C...

Page 23: ...oking grate into holes in drip pan Place four flame tamers over burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox Back of firebox F...

Page 24: ...ing grates into grill bottom Cooking Grates To assemble Swing Away first insert pivot wire into holes in side of grill lid Second insert leg wires into holes in sides of grill bottom Pivot wire Swing...

Page 25: ...ip Failure to install grease cup will cause hot grease to drip from bottom of grill with risk of fire or property damage CAUTION Unscrew ignitor cap and place AA battery into ignitor slot with positiv...

Page 26: ...art side panel Connect regulator to tank valve securely Secure tank with tank screw at rear of bottom shelf Ensure Over Pressure Device OPD of tank valve face to front door See Use Care manual to perf...

Page 27: ...urn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylin...

Page 28: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 29: ...and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak o...

Page 30: ...NOTES 30...

Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240...

Page 32: ......

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