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• NEVER store a spare LP cylinder under or near 

the appliance or in an enclosed area. 

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a 

hazard due to possible gas release from the 
safety relief valve.  This could cause an intense 
fire with risk of property damage, serious injury or 
death.

• If you see, smell or hear gas escaping, 

immediately get away from the LP 
cylinder/appliance and call your fire department.

DANGER

USE AND CARE

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling 

nut counterclockwise by hand only - do not use tools to 
disconnect. Loosen cylinder screw beneath bottom shelf or  

and out of cart. Install safety cap onto LP cylinder valve.
Always use cap and strap supplied with valve. 
Failure to use safety cap as directed may result in serious 
personal injury and/or property damage. 

•A disconnected LP cylinder in

storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.

•Do not store an LP cylinder in an area where children play.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced. For 

Your Safety, LP gas has been given an odor (similar to rotten 

cabbage) so that it can be smelled. 

LP gas is highly flammable and may ignite unexpectedly when 

mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.
LP dealer must purge new cylinder before filling.
Dealer should NEVER fill LP cylinder more than 80% of LP 

cylinder volume. Volume of propane in cylinder will vary by 

temperature.

A frosty regulator indicates gas overfill. Immediately close LP 

cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere. 

This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a 

local fire department for assistance. Check the telephone 

directory under “Gas Companies” for nearest certified LP 
dealers.

LP Cylinder Valve

Retainer Strap

Safety
Cap

LP Cylinder   
•The LP cylinder used with your grill must meet the 

following requirements:

Use LP cylinders only with these required measurements: 12" 

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) 
capacity maximum.

•LP cylinders must be constructed and marked in accordance 

with specifications for LP cylinders of the U.S. Department of 
Transportation (DOT) or for Canada, CAN/CSA-B339, 
cylinders, spheres and tubes for transportation of dangerous 
goods. Transport Canada (TC). See LP cylinder collar for 
marking.

LP cylinder valve must have:

•Type 1 outlet compatible with 

regulator or grill.

•Safety relief valve.
•UL listed Overfill Protection 

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use 
only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include 

collar to protect LP cylinder valve. Always keep LP cylinders in 
upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

 

disconnect other retention means, then lift PL cylinder up and

4    

Summary of Contents for 466241313

Page 1: ...LLC Columbus GA 31902 Printed in China Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your...

Page 2: ...nd follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the applianc...

Page 3: ...r than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced...

Page 4: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before lling Dealer should NEVER ll LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder wi...

Page 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connec...

Page 6: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 7: ...ting 4 To ignite any main burner turn the main burner control knob to the position 6 Once burner has ignited turn knob to desired setting 7 If Ignition does not occur in 5 seconds turn the burner cont...

Page 8: ...ooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot OFF Main Burner Match Lighting Do not lean over...

Page 9: ...comes out each hole 7 Wire brush entire outer surface of burner to remove food residue and dirt 8 Clean any blocked ports with a stiff wire such as an open paper clip 9 Check burner for damage due to...

Page 10: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 11: ...SHELF Z 1 DRIP PAN SIDEBURNER AA 1 ELECTRODE F SB BB 1 SIDEBURNER CC 1 SIDEBURNER GRATE DD 1 SIDEBURNER LID EE 1 ELECTRODE WIRE SIDEBURNER FF 1 SIDE SHELF RIGHT GG 1 FASCIA F RIGHT SIDE SHELF HH 1 CAR...

Page 12: ...N PARTS DIAGRAM A C B D E E F G H I J K L M O P Q R S T U U V V W X Y Z AA BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP PP QQ RR SS TT UU 12...

Page 13: ...two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secured remove the Caster Pin and save for future maintenance Caster Pin A Lock...

Page 14: ...n each side 1 4 20x1 2 screw Lower back panel Magnet 4 Grill head This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at...

Page 15: ...e parts omitted Front brace Note DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces Over tightening may cause the porcelain coating to crack and break resulti...

Page 16: ...e fascia to right side shelf using four 10 24x3 8 screws shown A Insert flange on right side shelf into side shelf brackets on right side of firebox shown B Attach right side shelf to firebox using tw...

Page 17: ...side shelf to firebox using two 1 4 20x1 2 screws and 1 4 nuts shown C Attach front of shelf using two 8x3 8 self tapping screws and large flat washers shown D Attach rear of shelf using one 1 4 20x1...

Page 18: ...small holes on bezel with upper and lower holes on fascia Attach sideburner bezel to fascia using two 8 32x3 8 screws Press sideburner control knob onto valve stem shown B Place sideburner bezel over...

Page 19: ...e Make sure burner tube engages sideburner valve shown C The stud on bottom of burner fits into rear small hole in sideburner drip A Sideburner drip pan Left shelf Sideburner drip pan Wing nut Burner...

Page 20: ...harness into the back of the Electronic Ignition Module Total 2 connections shown A Unscrew the cap and nut from electronic ignition module Attach electronic ignition module to the cart left side pan...

Page 21: ...ce align hinge hole on top of door and release hinge pin into door PRESS Top of Right door door Hinge pin on bottom of door 21 Trough Cut out Trough pin Install trough into rebox by sliding trough bel...

Page 22: ...r valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in right side panel See Use Care section of this manual to perform the Burne...

Page 23: ...Lift back of Burner while sliding Burner out of Firebox disengaging burners from Valves 3 Hitch Pin Hitch Pin Carryover Tube Burner Burner Insert Ori ce Removal Tool provided with Kit into Firebox Bur...

Page 24: ...New Bezels will change the rotation for the Control Knob to properly control ignition and ames for your grill Press Control Knob back onto Valve Stems Make adjustments to Bezels for free movement of C...

Page 25: ...from shelf Wingnut Sideburner Grate Ori ce Removal Tool Using the provided Ori ce Removal Tool unscrew the Ori ce from the end of the Sideburner Valve Save removed Ori ce and Ori ce Removal Tool for...

Page 26: ...e illustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Refe...

Page 27: ...er lid and remove the Sideburner Gate Beneath Sideburner shelf remove Wingnut Remove Sideburner from shelf Wingnut Sideburner Ori ce Removal Tool Valve Ori ce Sideburner Grate Outdoor Stove Griddle Co...

Page 28: ...illustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Refer...

Page 29: ...LP Tank Gas Your Grill may differ from illustration shown LP Regulator Hose Assembly Manifold Connection Natural Gas Hose Assembly Manifold Connection 29 Using a wrench not provided remove LP Regulato...

Page 30: ...house piping Figure C below shows properly connected hose and socket CAUTION The quick disconnect socket should never be connected to the grill Direction of gas ow is indicated on the socket Figure C...

Page 31: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 32: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 33: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 34: ...NOTES 34...

Page 35: ...RANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VE...

Page 36: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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