Char-Broil 465272312 Product Manual Download Page 24

DANGER:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 

cracked/cut/burned 

hose.

Gas leaking from LP 

cylinder.
Gas leaking from LP 

cylinder valve.
Gas leaking between 

LP cylinder and 

regulator connection.
Fire coming through 

control panel.

Grease fire or 

continuous excessive 

flames above cooking 

surface.

Burner(s) will not  light 

using ignitor.

Continued on next 

page.

Possible Cause

Possible Cause

•Damaged hose.

•Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

•Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.
• Burner not engaged with control valve.
• Obstruction in burner.

• No gas flow.

ELECTRICAL ISSUES:

•Electrode cracked or broken; “sparks at 

crack.”

•Electrode tip not in proper position.

•Wire and/or electrode covered with 

cooking residue.

•Wires are loose or disconnected.
•Wires are shorting (sparking) between 

ignitor and electrode.

Prevention/Solution

Prevention/Solution

•Turn off gas at LP cylinder or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 

discontinue use of product until a plumber has investigated cause 

and corrections are made.

•Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

•Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 

and Connecting Regulator to the LP Cylinder.

•Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 

burner and inspect for spider nests or rust. See Natural Hazard 

and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 

excess grease from inside firebox area, grease cup, and other 

surfaces.

• See instructions on control panel and in Use and Care section.
• Make sure valves are positioned inside of burner tubes.
• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. 

• Replace electrode(s).

Main Burners:

• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner (if featured):

• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

•Clean wire and/or electrode with rubbing alcohol and clean swab.

•Reconnect wires or replace electrode/wire assembly.
•Replace ignitor wire/electrode assembly.

Troubleshooting

24

Summary of Contents for 465272312

Page 1: ...out the product record information below See rating label on grill for serial number 10 18 12 80021066 2012 Char Broil LLC Columbus GA 31902 Printed in China PRODUCT GUIDE MODEL 465272312 Assembly ins...

Page 2: ...cates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means...

Page 3: ...accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner wit...

Page 4: ...e oven your grill should be pre heated to provide optimum performance Pre heat the grill on high for 10 15 minutes longer if weather conditions require Please refer to the lighting instructions inside...

Page 5: ...ed to remain outside with your grill while cooking Grilling can be affected by many external conditions In cold weather you will need more heat to reach an ideal cooking temperature and grilling may t...

Page 6: ...ticularly well with grilled foods include Alder Apple Cherry Grapevines Hickory Mesquite Oak Rosemary and Sassafras Skewers Metal skewers should be flat with long handles Round skewers allow food to r...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...elow NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full An over filled or improperly stored cylinder is a hazard due to possible ga...

Page 9: ...Push and hold ELECTRONIC IGNITION button until the burner lights 9...

Page 10: ...10...

Page 11: ...11...

Page 12: ...F O 1 FASCIA F RIGHT SIDE SHELF P 1 MAIN CONTROL PANEL Q 2 TEMPERATURE GAUGE UFC MOUNTED R 1 VALVE S 1 MATCH HOLDER T 2 BEZEL F CONTROL KNOB U 2 CONTROL KNOB V 1 CART UPPER BACK PANEL W 1 LEFT RAIL F...

Page 13: ...PARTS DIAGRAM A C H I K K L M N W FF X O CC BB AA Q Q M L I J J G D F B E R S V Y Z P EE GG T U II HH JJ JJ T DD U LL KK 13 II...

Page 14: ...ock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Caster Pin and repeat for remaining casters Make sure the two locking casters are secured...

Page 15: ...n to cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels shown A Install universal barb to the connector under grill head shown B On...

Page 16: ...s into the panel shown B C Re install the two knobs Attach right side fascia to right side shelf using two 10 24x3 8 screws 5mm lock washers and 5mm flat washers Only right side shelf shown for assemb...

Page 17: ...and press it down shown C Push foldable side shelf toward right side shelf untill they gather up shown D Only right side shelf shown for assembly repeat above steps to Install left side shelf with fo...

Page 18: ...n A Attach right side shelf using three 1 4 20x3 4 screws 7mm flat washers 7mm lock washers and 1 4 nuts shown B Attach rear of shelf using one 1 4 20x1 screw 7mm lock washer and 7mm flat washer in lo...

Page 19: ...panels Make sure door hinge pins are on the top side and facing the front Secure using two 1 4 20x1 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOU...

Page 20: ...d nut from electronic ignition module Attach electronic ignition module to the cart right side panel with the nut and cap shown A Connect each of the wires from the main burner electrodes into the bac...

Page 21: ...king grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Install flame tamers by slidin...

Page 22: ...ray will cause hot grease to drip from bottom of grill with risk of fire or property damage On back of grill slide grease tray into opening in upper back panel Unscrew electronic ignition cap on cart...

Page 23: ...LEAKS BEFORE LIGHTING THE GRILL Connect one end of hose to valve and then screw clamp tight then repeat the same process with gas regulator 18 18 See Use and Care section to correctly Leak Test and pe...

Page 24: ...product until a plumber has investigated cause and corrections are made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator fr...

Page 25: ...place knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylind...

Page 26: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 27: ...hich case local regulations will override this In markets where there is no distributor or an authorized reseller Char Broil consumers bear these costs themselves 7 Repairs to parts or systems resulti...

Page 28: ...uras DIUNSA 1a calle 11 y 12 Ave N E Diunsa Super Store Autopista al Aeropuerto San Pedro Sula Honduras Tlf 504 2553 2721 ext 1468 1486 Tlf 504 3392 1604 504 3391 1423 Centro_ dellamadas diunsa hn rpo...

Reviews: