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Char-Broil 463870109, Product Manual, Page: 18 / 32

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Char-Broil 463870109 Product Manual Download Page 18

#10-24x2" Machine Screw

Qty. 4

#10-24 Flange Nut

Qty. 4

4

3

Front Panels 

   

    

Lay front legs down on the floor. 

�

Slide front panel between legs. Attach with #10-24x2" Machine Screws and #10-24 flange nuts. 

Front Panel

Right leg

Left leg

Back Braces to Cart
     
    

#10-24x1-1/4"

Machine Screw

Qty. 8

#10-24 

Flange Nut

Qty. 8

�

Side Brace

Back Brace

Back Brace

Attach back braces with #10-24x1-1/4" Machine Screws and #10-24 flange nuts. 

18

Summary of Contents for 463870109

Page 1: ...Bring the Party SureFire Universal Grill Parts TEC is a trademark of Tec Infrared Grills Protected under one or more of the following U S Patents 4 989 579 5 421 319 5 458 309 5 579 755 5 996 573 6 114 666 6 135 104 6 209 533 6 279 566 6 331 108 6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 70...

Page 2: ...ed Warranty 14 Parts List 15 Parts Diagram 16 Assembly 17 27 Troubleshooting 28 30 Registration Card 31 Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and imm...

Page 3: ... 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Elec...

Page 4: ...advertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps s...

Page 5: ...rneath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking bur...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov 6 GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak...

Page 7: ...Stainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may...

Page 8: ...e of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC OPD Hand Wheel LP cylinder in upright position for vapor withdrawal LP Tank Removal Transport And Stora...

Page 9: ...red or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to gas train components can result Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles Connecting Regulator To The LP Tank 1 LP tank must be prope...

Page 10: ...ghtly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be st...

Page 11: ...ling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test s Keep ventilation openings in cylinder enclosure grill cart free and clear of debris s D...

Page 12: ...b to OFF wait 5 minutes then repeat lighting procedure Sideburner Match Lighting 1 2 Hold lit match to any port on the burner Push in and turn sideburner knob to Be sure burner lights and stays lit Turn on gas at LP tank Turning Grill Off Turn all knobs to OFF position Turn LP tank off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor b...

Page 13: ... parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 heat tent 3 4 5 6 7 VERY IMPORTANT Burner tubes must re engage valve openings See illustration A 8 electrode 9 heat tent grease cup 10 Remove cooking grate and Under grill remove grease cup disconnect ignitor wire from burner Inside grill remove burner assembly A clean ceramic portion ...

Page 14: ...is limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use ab...

Page 15: ... SUPPORT 80009834 W 1 SUPPORT FIRE BOX LEFT 80009838 X 1 SUPPORT FIRE BOX RIGHT 80009839 Y 1 TANK EXCLUSION SHELF WIRE 80017474 Z 1 VALVE HOSE REGULATOR ASSY 80017913 AA 1 CONTROL PANEL MAIN 80017459 BB 1 FRONT PANEL 3 4 LENGTH 80017793 8 8 0 0 1 0 0 8 D O R E L X A 1 C C DD 1 HEAT SHIELD F TANK 80017911 EE 1 HEAT TENT VAPORIZER BAR 80009181 FF 3 COOKING GRATE 80017461 GG 1 SWINGAWAY GRID 80017464...

Page 16: ...A GG E F T S CC SS Z DD Q N X N V KK KK PP U Y QQ KK W JJ P V MM LL M L K C D II TT G II EE FF KK AA K L I B RR HH UU J QQ H O NN PARTS DIAGRAM R BB 16 ...

Page 17: ...ange Nut Qty 3 Leg Extender Upper Leg Side Brace Left Front Leg Curve Left Back Leg Straight A Support Bracket Place upper left leg as shown NOTE Left front and left back legs do not have leg extenders In front attach upper leg side brace and left front leg curve with 10 24x1 1 4 Machine screw and 10 24 Flange nut Place upper right leg as shown Attach upper leg and right front leg curve with 10 24...

Page 18: ... Slide front panel between legs Attach with 10 24x2 Machine Screws and 10 24 flange nuts Front Panel Right leg Left leg Back Braces to Cart 10 24x1 1 4 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Side Brace Back Brace Back Brace Attach back braces with 10 24x1 1 4 Machine Screws and 10 24 flange nuts 18 ...

Page 19: ...ires onto front panel brackets attach other end to back brace with 8 32x3 8 Sheet Metal Screws 6 Wheels Turn assembly upside down Insert axle rod into wheel legs and other wheel Attach with a wheel bushing and hitch pin Attach all in second hole Wheel Bushing Qty 1 HitchPin Qty 1 Cone side of wheel against leg 19 ...

Page 20: ... onto screws and tighten with 10 24 flange nuts Tighten all screws In back attach upper firebox support with 10 24x2 Machine Screws and 10 24 flange nuts 20 7 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel with 10 24x1 2 Machine Screws Attach the ignition module to the control panel with the Plastic nut and battery cover outside 10 24x1 2 Machine Screw Qty 4...

Page 21: ...crews and 10 24 flange nuts 10 24x1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 10 Tank Retainer Insert tank retainer into side brace and secure with 10 24X3 8 Wing Screw 10 24x3 8 Wing Screw 10 24x3 8 Wing Screw Qty 1 Tank Retainer 21 Back of cart Heat Shield ...

Page 22: ...from left to right adjust the two screws attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x1 2 screws 5mm fiber washers and 10 24 flange nuts C Push control knobs onto valve stems C 10 24 Flange Nut Qty 8 5x15 Fiber Washer Qty 12 10 24x1 2 Machine Screw Qty 8 B Valve Venturi tube Heat shield for Tank Make sure the Venturi tube are located underneath Heat S...

Page 23: ... Machine Screw Qty 4 Insert mounting brackets into shelf supports with 10 24x1 2 Machine Screws A B 1 4 20x1 2 Machine Screw Qty 4 Mounting Bracket A 10 24x1 2 Machine Screw Attach mounting brackets to front of leg with secure 1 4 20x1 2 Machine Screws Back of leg with 1 4 20x1 1 4 Machine Screw and1 4 20 flange nuts B 23 1 4 20 Flange Nut ...

Page 24: ...eburner Grate Control Knob 8 32 Wing Nut Qty 1 Sideburner Clip Qty 1 8x3 8 Machine Screw Qty 2 Wing Nut B Sideburner Valve A Sideburner C 5x9 Fiber Washer Sideburner Ignitor Wire D 8x3 8 Sheet Metal Screw Qty 3 5x9mm Fiber Washer Qty 4 10 24x1 2 Screw Qty 8 Attach sideburner valve with 8x3 8 Machine Screws Attach sideburner pan with 8x3 8 Sheet Metal Screws and 5x15 ID 9x15 OD fiber washers B Inse...

Page 25: ...g Nut Qty 2 Attach lower hinges to back of firebox using 10 24x1 2 Machine Screws 5x15 fiber washers and 10 24 flange nuts The center flat portion of the hinge should be at the bottom see inset Attach upper hinges to back of lid using 10 24x1 2 Machine Screws 5x15 fiber washers and 10 24 flange nuts Hinges should curve downward when properly installed Do not tighten upper hinge screws 7x15 Fiber W...

Page 26: ...re using two hinge pins and hitch pins Hinge Pin Qty 2 Hitch Pin Qty 2 16 Heat Tent 18 Place heat tent into firebox Align the slots on heat tent to heat tent support screws Cooking Grates Place grates into firebox Cooking Grates Heat Tent 26 NOTE Tighten the hinges screws after installing the hinge pins ...

Page 27: ...l with risk of fire or property damage CAUTION Grease Cup Clip Grease Cup 21 LP Tank LP tank is sold separately Use only with an OPD equipped LP tank Fill and leak check before attaching to grill and regulator Tank collar opening must face to front of grill Loosen wing nut from tank retainer bracket Set bottom of tank onto notches in the tank bracket Place tank retainer bracket onto tank collar an...

Page 28: ...Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and insp...

Page 29: ...of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn...

Page 30: ...arks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes f...

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