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EMERGENCIES:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
tank.

Gas leaking from LP 
tank valve.

Gas leaking between 
LP tank and regulator 
connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.

Continued on next 
page.

Possible Cause

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or 

mishandling.

• Failure of tank valve from mishandling or 

mechanical failure.

• Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP tank.

• Coupling nut and LP tank valve not fully 

connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at 

crack.”

• Electrode tip not in proper position.

• Wire and/or electrode covered with 

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between 

ignitor and electrode.

Prevention/Solution

Prevention/Solution

• Turn off gas at LP tank or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

• Replace LP tank.

• Turn off LP tank valve. Return LP tank to gas supplier.

• Turn off LP tank valve. Remove regulator from tank and visually 

inspect rubber seal for damage. See LP tank Leak Test and 
Connecting Regulator to the LP tank.

• Turn off control knobs and LP tank valve. Leave lid open to allow 

flames to die down. After fire is out and grill is cold, remove burner 
and inspect for spider nests or rust. See Natural Hazard and 
Cleaning the Burner Assembly pages.

• Turn off control knobs and LP tank valve. Leave lid open to allow 

flames to die down. After cooling, clean food particles and excess 
grease from inside firebox area, grease cup, and other surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP tank is not empty. If LP tank is not empty, refer to 

“Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP tank. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner (if featured):
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

Troubleshooting

463821908  •  21

Summary of Contents for 463821908

Page 1: ...ollow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for f...

Page 2: ...potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may res...

Page 3: ...25 Limited Warranty 24 Registration Card 27 463821908 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair...

Page 4: ...diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tanks of the U S Department of Transportation DOT or for C...

Page 5: ...test and certify their tanks Exchange your tank only for an OPD safety feature equipped tank as described in the LP tank section of this manual Always keep new and exchanged LP tanks in upright positi...

Page 6: ...eel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing...

Page 7: ...nk is disconnected and removed from the appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for...

Page 8: ...on of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces...

Page 9: ...k Test and Burner Flame Check CAUTION Storing Your Grill Clean cooking grates Store in dry location Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer When LP...

Page 10: ...800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermomet...

Page 11: ...43 D413 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384...

Page 12: ...12 463821908 PARTS DIAGRAM Model No 463821908 Q EE H R CC DD S BB AA A V U T P Y Z W M C G I N E D GG FF J L K O X B HH II F F...

Page 13: ...Extenders into the bottom of the right legs C Place left leg assembly into bottom shelf Insert axle bolts into wheels legs and bottom shelf Secure with hitch pins 10 24 Plastic Wing Nuts Qty 2 Cone s...

Page 14: ...are centered in their clearance holes otherwise this can cause main burner level problems B Insert ignitor body into ignitor hole on control panel then tighten it with sheetmetal nut NOTE if your gri...

Page 15: ...screws Silicon washers and 10 24 flange nuts B Place burners assembly into firebox making sure valves are inside the burner tubes Attach to firebox with machine screws and silicon washers C Attach wi...

Page 16: ...rner clip to sideburner tube and around manifold Attach sideburner ignitor wire to ignitor C Place sideburner knob and grate Sideburner Sideburner Valve Cup Sideburner Grate Sideburner Knob B C A 10 2...

Page 17: ...0 24 flange nuts per hinge The center flat portion of the hinge should be at the bottom see inset 10 24 X Machine Screw Qty 4 Silicon Washer Qty 8 10 24 Flange Nuts Qty 4 Center flat portion of hinge...

Page 18: ...0 24 flange nuts Do not tighten the screws 10 24 Wing Nut Qty 2 10 24X1 2 Machine Screw Qty 4 Silicon Washer Qty 10 10 24 Flange Nuts Qty 4 Insulation Washer Qty 2 11 Place lid assembly onto firebox a...

Page 19: ...ebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down B Push control knobs onto valves 13...

Page 20: ...to perform the Burner Flame Check and for important safety instructions before using Tank collar opening must face to left of grill Set 14 CAUTION tank valve must face to front of cart once tank is a...

Page 21: ...P tank Turn off LP tank valve Return LP tank to gas supplier Turn off LP tank valve Remove regulator from tank and visually inspect rubber seal for damage See LP tank Leak Test and Connecting Regulato...

Page 22: ...Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP tank Turn off co...

Page 23: ...e product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or...

Page 24: ...24 463821908 Page intentionally blank...

Page 25: ...463821908 25 Page intentionally blank...

Page 26: ...26 463821908 Page intentionally blank...

Page 27: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM Chimenea Env elo a La parrilla estaba ensamblada 463821908 27...

Page 28: ...ure your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP tank Overfilled tanks may cause freeze up of regulator Check tubes for spider w...

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