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EMERGENCIES:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.

Continued on next 
page.

Possible Cause

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

• Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at 

crack.”

• Electrode tip not in proper position.

• Wire and/or electrode covered with 

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between 

ignitor and electrode.

Prevention/Solution

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 
and Connecting Regulator to the LP Cylinder.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 
burner and inspect for spider nests or rust. See Natural Hazard 
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 
excess grease from inside firebox area, grease cup, and other 
surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner (if featured):
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

Troubleshooting

463820308  •  23

Summary of Contents for 463820308

Page 1: ...ollow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for f...

Page 2: ...rm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purcha...

Page 3: ...24 Limited Warranty 25 Registration Card 27 463820308 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair...

Page 4: ...duced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling U...

Page 5: ...and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders i...

Page 6: ...to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas l...

Page 7: ...eferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean c...

Page 8: ...r with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and w...

Page 9: ...d by manufacturer When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children If the outdoor cooking gas appliance is not in use the gas must be turne...

Page 10: ...800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermomet...

Page 11: ...6 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448...

Page 12: ...12 463820308 PARTS DIAGRAM Model No 463820308 II Y L W X Z U Z T V M R O N AA AA CC BB DD S P Q P HH GG B I EE FF H A C D D E J K G F JJ KK MM LL...

Page 13: ...th longer wires to the left A Left Leg Assembly Tank support bracket on left leg Upper Back Brace Lower Back Brace Right Leg Assembly Tank Exclusion Wire Long end to left 2 Attach upper and lower back...

Page 14: ...e screws and 10 24 flange nuts 10 24 X Machine Screw Qty 2 10 24 Flange Nuts Qty 2 3 Back of cart Upper Front Panel Lower Front Panel Attachlowerandupperpaneltofrontofcartusing 10 24x1 2 machinescrews...

Page 15: ...s in legs secure with a wheel bushing and hitch pin 1 Hitch Pin Qty 1 Cone side of wheel against leg Front Leg Extender Back Leg Extender Axle Wheel Wheel Bushing Hitch Pin Wheel Bushing Qty 1 6 Turn...

Page 16: ...hine screws and 10 24 flange nuts Do not over tighten the screws C Attach valve hose regulator to control panel using 10 24x1 2 machine screws 10 24 X 1 1 4 Machine Screw Qty 2 10 24 Flange Nuts Qty 2...

Page 17: ...ionmodule C Attach firebox to cart using 10 24X1 2 machine screws fiber washers and 10 24flangenuts D Insert fiber washer and 10 24x1 1 4 screws into each side of firebox Inside fireboxattach 10 24fla...

Page 18: ...s on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins 1 Hitch Pin Qty 2 Hinge Pin Qty 2 Attach right side shelf with four 10 24x1 2 machine screws and 10 24 flange nuts 10 2...

Page 19: ...before attaching wing nut to sideburner D Hook sideburner clip to sideburner tube and around manifold Attach sideburner ignitor wire to electronic ignition module E Attach hinges to back of shelf with...

Page 20: ...D Remove push button on ignitor module Place AAA battery into electronic ignition with the positive side facing outward P E Set sideburner grate on sideburner shelf ush button onto ignitor module and...

Page 21: ...under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Pivot Wire Leg Wire Swing Away 14 15 Hang grease clip from bottom of firebox and place grease c...

Page 22: ...ghten tee knob Regulator hose should be below side support brace See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Cylind...

Page 23: ...Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Conne...

Page 24: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Page 25: ...e generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignit...

Page 26: ...or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipp...

Page 27: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM Chimenea Env elo a La parrilla estaba ensamblada 463820308 27...

Page 28: ...your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spid...

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