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Char-Broil 463741911, Product Manual

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6

Valve/Hose/Regulator and Ignitor and Control Panel

     Place valve/hose/regulator onto control panel.  Attach with two 

#10-24x1/2" machine screws

.  Note: Make sure the two

     valve stems are leveled; otherwise, this can cause main burner level problems.  Attach ignitor  to control panel using the
     stamped nut that’s provided (A).
     Attach control panel assembly to cart by sliding the slots onto the preassembled #10-24X1/2’’ machine screws.  Tighten 

the screws (B/C).

     Attach the firebox and control panel with #10-24x3/4’’ wing screws and 5x15 fiber washers (D).

 5

Firebox

Place firebox assembly onto firebox supports. Place heat shield between firebox and left firebox support. Secure with 5x15 
fiber washers, 5mm flat washers and #10-24x3/4’’ wing screws.

B

Preassembled 

screw

Ignitor

Valve / Hose / Regulator

Firebox Assembly

#10-24x1/2’’

Machine Screw

#10-24x3/4’’

Wing Screw

Qty. 4

19  

#10-24x1/2’’

Machine Screw

Qty. 2

5x15

Fiber Washer

Qty. 4

5x15

Fiber Washer

Qty. 2

#10-24x3/4’’

Wing Screw

Qty. 2

5mm

Flat Washer

Qty. 4

5x15

Fiber Washer

5mm Flat Washer

#10-24x3/4’’

Wing Screw

A

C

D

Preassembled screw

5x15

Fiber Washer

#10-24x3/4’’ Wing Screw

Heat Shield

Summary of Contents for 463741911

Page 1: ...l Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Te...

Page 2: ...ally hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and imm...

Page 3: ...ane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hose...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ... unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not...

Page 9: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas ...

Page 10: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 11: ... appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup must be inserted into grease clip and emptied after each use Do not remove grease cup until grill has completely cooled s Clean grill often preferably after each cookout If a bristle brush is used t...

Page 12: ...before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda ...

Page 13: ...re in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly...

Page 14: ...ty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS...

Page 15: ...1 CART LEG RIGHT FRONT P 1 CART LEG REAR ASSEMBLY Q 2 LEG EXTENDER R 1 LOWER BRACE F CART S 1 SUPPORT BRACKET F TANK T 1 TANK RETAINER WIRE U 1 FRONT PANEL V 1 LID W 1 LOGO PLATE X 1 HANDLE Y 1 VAPORISER BAR Z 1 COOKING GRATE AA 1 SWINGAWAY BB 1 HEAT SHIELD TANK CC 1 TANK EXCLUSION WIRE DD 2 UPPER HINGE EE 2 LOWER HINGE FF 1 GREASE CUP GG 1 GREASE CUP CLIP HH 2 KNOB II 1 IGNITOR JJ 1 SIDEBURNER SH...

Page 16: ...PARTS DIAGRAM 16 A H I U V C B T DD EE G S P O OO FF GG L II Y JJ HH KK RR J W MM PP F R K QQ AA N Q B C E CC BB Z D M X LL M NN ...

Page 17: ...bolts through wheels position tank support bracket between left legs Insert 5 16 axle bolt through leg and bracket and secure with hitch pin Install leg extenders into right legs Facing the back 5 16 Axle Bolt Qty 2 Hitch Pin Qty 2 Cone side of wheel against leg Hitch Pin ASSEMBLY ASSEMBLY Lower Brace Leg Extender Leg Extender Wheel Axle Bolt Axle Bolt Wheel Tank Support Bracket ...

Page 18: ... legs using 10 24 plastic bolts Tank Exclusion Wire Hook tank exclusion wire into the hole in rear rail then flex the tank exclusion wire to insert the straight end into the hole on the right front leg 10 24 Plastic Bolt Qty 4 10 24 Plastic Bolt Sideburner Shelf Side Shelf Tank exclusion wire 18 ...

Page 19: ...the firebox and control panel with 10 24x3 4 wing screws and 5x15 fiber washers D 5 Firebox Place firebox assembly onto firebox supports Place heat shield between firebox and left firebox support Secure with 5x15 fiber washers 5mm flat washers and 10 24x3 4 wing screws B Preassembled screw Ignitor Valve Hose Regulator Firebox Assembly 10 24x1 2 Machine Screw 10 24x3 4 Wing Screw Qty 4 19 10 24x1 2...

Page 20: ...nturi tubes are correctly engaged Fasten the burner assembly to firebox using Attach ignitor wire to ignitor 8 Place control knobs onto valve stems as shown 5x15 Fiber Washer Qty 2 10 24 Wing Nut Qty 2 Burner Assembly Control Knob 20 Ignitor wire 5x15 Fiber Washer 10 24 Wing Nut Valve Burner Tube ...

Page 21: ...burner ignitor wire to terminal on the side of the push button igntor previously installed on control panel D Place sideburner grate onto sideburner shelf Push sideburner knob onto sideburner valve stem E A 8 32 Wing Nut Qty 1 5x9 Fiber Washer Qty 1 8 32x3 8 Machine Screw Qty 2 Sideburner Clip Qty 1 8 32x3 8 Machine Screw Mounting Bracket Sideburner Clip A C Correctly assembled valve in burner tub...

Page 22: ... two hinge pins and hitch pins Vaporiser bar Place vaporiser bar onto V shaped bar rests inside firebox Place cooking grate onto firebox Hinge Pin Qty 2 Hitch Pin Qty 2 NOTE The vaporiser bar must be inserted into firebox at an angle in order to fit beneath cooking grate supports Vaporiser Bar 22 Cooking Grate ...

Page 23: ...to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip Grease Cup Clip Grease Cup CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage Swing Away ...

Page 24: ...section Once cylinder has been filled and leak checked place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using A C Curved portion of tank wire Tank Collar B CAUTION Cylinder valve must face to front of cart once tank is attached Fail...

Page 25: ...linder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spide...

Page 26: ...knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob on...

Page 27: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 27 ...

Page 28: ......

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