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Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas off at control knobs and LP cylinder.

2.

vaporiser b  

3.

4.

5.

6.

7.

8.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustration (A).

9.

electrode

10.

vaporiser 

grease cup

11.

Remove cooking grate and 

ar.

Under grill remove grease cup, disconnect ignitor wire and 
clips from burner. To remove clips pull down on large end of 
clip attached to the valve, turn away from valve, rotate 
upward and remove small end of clip from burner tube (A).
Inside grill remove burner assembly (B), clean ceramic 
portion of electrode with rubbing alcohol and a swab.
Clean outside of burner with soap and water. Lay burner 
upside down on flat surface, insert garden hose to force 
water through tubes. Make sure water comes out of all 
burner holes. Open clogged holes with a thin wire. Shake 
out excess water and examine holes. Due to normal wear 
and corrosion some holes may become enlarged. If any 
large cracks or holes are found replace burner.
If grill is to be stored, coat burner lightly with cooking oil. 
Wrap in protective cover to keep insects out.
If not storing grill after cleaning, replace burner into grill 
bottom.
To reattach clips hold large curved end away from burner 
tube, insert small curved end into hole under burner tubes, 
turn clip towards valve, snap into place.

Reattach ignitor wire to 

.

Reposition 

bar and cooking grate. Reattach clean 

 to grease clip.

Before cooking again on grill, perform a 

“Leak Test” 

and 

“Burner Flame Check”

.

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• If the outdoor cooking gas appliance is not in use, the gas must 

be turned off at the supply cylinder. Storage of an outdoor 
cooking gas appliance indoors is permissible only if the cylinder 
is disconnected and removed from the appliance.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

463741008  •  9

SPIDER ALERT!

GAS COLLECTOR

BOX & IGNITOR

VALVE

CONTROL PANEL

BURNER

VENTURI

LIFT OUT

BURNER ASSEMBLY

AIR

SHUTTER

SPIDER WEBS

INSIDE VENTURI

SPIDER WEBS

INSIDE VENTURI

CLEAN OUT 

VENTURI

REMOVE 

BURNER

CLIPS

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

B

A

Valve

Correct burner-to-valve engagement

Burner Tube

Summary of Contents for 463741008

Page 1: ...ollow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for f...

Page 2: ...NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreat...

Page 3: ...ur satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modifica...

Page 4: ...ements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Tra...

Page 5: ...and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders i...

Page 6: ...wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growi...

Page 7: ...le only if the cylinder is disconnected and removed from the appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatte...

Page 8: ...ncentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution...

Page 9: ...and Burner Flame Check CAUTION Storing Your Grill Clean cooking grates Store in dry location Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer When LP cylin...

Page 10: ...800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermomet...

Page 11: ...009 D413 043 D413 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 3...

Page 12: ...n the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same Estimated assembly time 30 minutes CC U V W Z Y BB AA D...

Page 13: ...ut A Place the leg shelf support with match holder onto leg as shown Attach another leg support to other leg with no leg extender Attach each side with 10 24x1 3 4 machine screw and 10 24 wing nut B A...

Page 14: ...ail as shown Turn assembly upside down Insert axle into wheel Facing the back position tank support bracket between left legs Insert axle through leg and bracket and secure with hitch pin Support Bar...

Page 15: ...per panel and use push fasteners to lower holes Tighten all screws from previous steps Hook the tank exclusion wires into back of panels and rear rail Secure with hitch pins 1 Hitch Pin Qty 4 B Tank e...

Page 16: ...2 machine screws Note Make sure the two valve stems are leveled otherwise this can cause main burner level problems Insert ignitor into control panel Insert the round terminallugoftheignitorwireintoth...

Page 17: ...tocontrolpanelinstep8B Placecontrolknobsonvalvesasshowninfigure A C Insidefirebox attachfireboxandcontrolpanelwithfiberwashersand 8sheetmetalscrews D Attachignitorwiretoelectrode lace firebox onto car...

Page 18: ...t Qty 8 Fiber Washer Qty 8 11 Fiber Washer Qty 10 10 24 Flange Nut Qty 8 10 24 Wing Nut Qty 2 Attach handle to front of lid using two 10 24 wing nuts Attach upper lid hinges to back of lid using 10 24...

Page 19: ...hinges on firebox Secure using two hinge pins and hitch pins 13 Place vaporiser bar onto V shaped bar rests inside firebox Place cooking grate onto firebox NOTE The vaporiser bar must be inserted int...

Page 20: ...de to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down 15 Hang grease cup clip from bottom of firebox and place grease cup into gr...

Page 21: ...checked place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important sa...

Page 22: ...Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Conne...

Page 23: ...nspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off...

Page 24: ...t 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replace...

Page 25: ...Page intentionally blank 463741008 25...

Page 26: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM Chimenea Env elo a La parrilla estaba ensamblada 26 463741008...

Page 27: ...your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spid...

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