Char-Broil 463724511 Product Manual Download Page 24 | Manualshive

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Page 24

Grill body assembly to cart
A

This step requires two people to lift and position the grill body onto the cart. Make sure the regulator hose

remains outside the cart.

B

Align bolt holes and then attach with (6) 1/4-20x1/2" screws, (6) 1/4" lock washers, and (6) 1/4" flat washers.

C

Tighten securely.

1/4-20x1/2”

Machine screw,

qty. 6

1/4"

Flat washer

Qty. 6

1/4"

Lock washer

Qty. 6

Grill Body Assembly

1/4" Lock Washers

1/4" Flat Washers

1/4-20x1/2" Screw

NOTE:

Hose and

Regulator NOT
shown for clarity.

7

NOTE:

Grill Body ass’y will

extend ½” beyond cart legs
in rear.

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Summary of Contents for 463724511

Page 1: ...hat s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Tested Commercial Series Desig...

Page 2: ...the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructi...

Page 3: ...ep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and creat...

Page 4: ...r wood or a combination of both may be used as the fuel source for grilling with the fuel source placed and ignited on the charcoal pan Do not build too large of a fire We recommend starting a fire with no more than 2 pounds of charcoal approximately 30 briquettes and adding more as needed during cooking After allowing the fire to burn down place the cooking grate on the unit Failure to read and f...

Page 5: ...arm coals as flashbacks may occur causing injury 5 You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow approximately 12 15 minutes 6 Depending on your cooking method either leave the briquettes in a pile or spread evenly across the charcoal grate using a long handled poker Always use caution when handling hot coals to prevent injury Know When Your Fire is ...

Page 6: ...er the drip pan This injects a little extra moisture into the cooking environment and also catches dripping juices which makes clean up a little easier and reduces the possibility of flare ups Remember to keep a spray bottle filled with water on hand to extinguish any flare ups Once you get used to the indirect method you may prefer to use it for more grilling tasks Although it may take a little l...

Page 7: ...y activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps should be t...

Page 8: ...h the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burner a...

Page 9: ...es and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the ...

Page 10: ...less steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may requ...

Page 11: ...pectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not rele...

Page 12: ...scribed in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks...

Page 13: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for...

Page 14: ...rill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Keep...

Page 15: ...amage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To mainta...

Page 16: ...rates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burne...

Page 17: ...ailure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WA...

Page 18: ...SHORT WIRE 48 2 CASTER BRACKET ASSY 16 1 ELECTRODE F MAIN BURNER LONG WIRE 49 4 CASTER W LOCK 17 2 CARRYOVER TUBE 50 1 BOTTOM SHELF 18 1 BOTTOM HEAT SHIELD 51 1 TANK RETAINING SCREW 19 1 CHARCOAL DOOR 52 2 MAGNET SET OF 2 20 1 CHARCOAL DOOR HANDLE 53 1 REAR PANEL F CART 21 1 MAIN CONTROL PANEL 54 1 UPPER DOOR BRACE 22 1 HOSE VALVE REGULATOR ASSEMBLY 55 1 FASCIA F BOTTOM SHELF 23 3 BEZEL F MAIN CON...

Page 19: ...Page 19 2 10 65 3 4 7 8 6 17 14 16 15 3 64 63 9 5 11 7 29 46 8 6 19 43 41 66 13 44 12 32 40 30 31 33 35 39 5 34 37 25 23 24 22 62 45 59 58 38 26 61 52 49 48 48 50 53 55 56 60 47 54 57 49 51 1 42 27 66 20 21 28 18 36 ...

Page 20: ...ster Bracket Assembly to Legs A Attach 1 caster bracket assembly to left leg with 2 1 4 20x1 2 screws and 2 1 4 20x2 1 2 screws B Attach 1 caster bracket assembly to right leg with 2 1 4 20x1 2 screws and 2 1 4 20x2 1 2 screws C Tighten securely Caster Bracket Assembly Left Leg Right Leg 1 ...

Page 21: ...ed Hex Nut Qty 4 Page 21 Bottom Shelf to Legs A Attach bottom shelf to left and right leg assemblies with 4 1 4 20 flange nuts and 4 1 4 20x2 1 2 screws B Do not fully tighten until after Step 3 Bottom Shelf Right Leg Assembly Left Leg Assembly 2 ...

Page 22: ... to back of cart with 4 10 24x3 8 screws B Attach door frame bracket to front of cart with 4 10 24x3 8 screws C Tighten all screws securely including screws for bottom shelf from Step 2 10x24x3 8 Machine Screw Qty 8 Rear Panel Door Frame Bracket Thumbscrew 3 ...

Page 23: ...ottom shelf then align the right end of the tank exclusion with the holes on the side panel until it slides into place Door A Install left door by inserting the lower hinge pin into the lower left door hinge hole Depress the upper door hinge then align with the door frame bracket until the hinge pin locks into place Repeat for the right side door 5 6 4 Bottom Shelf Fascia Left End Right End Right ...

Page 24: ...B Align bolt holes and then attach with 6 1 4 20x1 2 screws 6 1 4 lock washers and 6 1 4 flat washers C Tighten securely 1 4 20x1 2 Machine screw qty 6 1 4 Flat washer Qty 6 1 4 Lock washer Qty 6 Grill Body Assembly 1 4 Lock Washers 1 4 Flat Washers 1 4 20x1 2 Screw NOTE Hose and Regulator NOT shown for clarity 7 NOTE Grill Body ass y will extend beyond cart legs in rear ...

Page 25: ...side handle then install to side shelf as shown in the below figure C Tighten securely Right Side Shelf Assy A Attach right side shelf assy to the right side of firebox with 4 1 4 20x1 2 screws First install the screws halfway then place side shelf over screws and slide down over screws B Attach right side fascia to firebox with 1 10x3 8 self tap screw C Tighten securely 9 8 10x3 8 Self tap screw ...

Page 26: ...stall the screws halfway then place the side shelf over screws and slide the shelf down over the screws B Attach sideburner fascia to firebox with 1 10x3 8 self tap screw C Tighten securely 10x3 8 Self tap screw Qty 3 10x3 8 Self tap screw Qty 1 Sideburner Valve Bezel A Insert valve nozzle into the burner tube and then position valve behind sideburner fascia B Place bezel on fascia C Align holes a...

Page 27: ...knob onto side burner valve stem as shown D Air Ventilation Dampers A Attach the crank by screwing the handle in clockwise into the grill front crank hole as shown below B Attach 1 air ventilation damper to the Charcoal Grill lid with 1 1 4 20 x1 2 screw 1 1 4 20 nut and 1 1 4 flat washer C Attach 1 air ventilation damper to the Charcoal Firebox with 1 1 4 20 x1 2 screw 1 1 4 20 nut and 1 1 4 flat...

Page 28: ...es of the firebox B Place cooking grates onto grate rests in the firebox C Unscrew the ignitor cap and place battery into the holder with the poisive end facing outward Replace the ignitor cap Burner Tents A Place burner tent onto the step in firebox over burners Battery Cooking Grate Warming Rack Leg 16 15 ...

Page 29: ...he grill and regulator C Open left door of the cart and place LP tank into hole in bottom shelf with valve opening facing to side as shown Finger tighten the thumbscrew to hold LP tank securely in place See Use and Care section to correctly leak test and perform the burner flame check CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of f...

Page 30: ...urn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard an...

Page 31: ...n LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refill ...

Page 32: ...ons on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly...

Page 33: ...NOTES Page 33 ...

Page 34: ...NOTES Page 34 ...

Page 35: ...REGTEMP REV02 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 Page 35 ...

Page 36: ......

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