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• NEVER store a spare LP cylinder under or near 

the appliance or in an enclosed area. 

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a 

hazard due to possible gas release from the 
safety relief valve.  This could cause an intense 
fire with risk of property damage, serious injury or 
death.

• If you see, smell or hear gas escaping, 

immediately get away from the LP 
cylinder/appliance and call your fire department.

DANGER

USE AND CARE

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling 

nut counterclockwise by hand only - do not use tools to 
disconnect. Loosen cylinder screw beneath bottom shelf or  

and out of cart. Install safety cap onto LP cylinder valve.
Always use cap and strap supplied with valve. 

Failure to use safety cap as directed may result in serious 
personal injury and/or property damage. 

•A disconnected LP cylinder in

storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.

•Do not store an LP cylinder in an area where children play.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced.

 For 

Your Safety

, LP gas has been given an odor (similar to rotten 

cabbage) so that it can be smelled. 

LP gas is highly flammable and may ignite unexpectedly when 

mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.

LP dealer 

must purge new cylinder

 before filling.

Dealer should 

NEVER

 fill LP cylinder more than 80% of LP 

cylinder volume. Volume of propane in cylinder will vary by 

temperature.

A frosty regulator indicates gas overfill. Immediately close LP 

cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere. 

This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a 

local fire department for assistance. Check the telephone 

directory under “Gas Companies” for nearest certified LP 
dealers.

LP Cylinder Valve

Retainer Strap

Safety
Cap

LP Cylinder   
•The LP cylinder used with your grill must meet the 

following requirements:

Use LP cylinders only with these required measurements: 12" 

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) 
capacity maximum.

•LP cylinders must be constructed and marked in accordance 

with specifications for LP cylinders of the U.S. Department of 
Transportation (DOT) or for Canada, CAN/CSA-B339, 
cylinders, spheres and tubes for transportation of dangerous 
goods. Transport Canada (TC). See LP cylinder collar for 
marking.

LP cylinder valve must have:

•Type 1 outlet compatible with 

regulator or grill.

•Safety relief valve.
•UL listed Overfill Protection 

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. 

Use 

only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include 

collar to protect LP cylinder valve. Always keep LP cylinders in 
upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

 

disconnect other retention means, then lift PL cylinder up and

Summary of Contents for 463722312

Page 1: ...l Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com...

Page 2: ...dous situation or unsafe practice which if not avoided may result in minor or moderate injury TABLE OF CONTENTS Safety Symbols The symbols and boxes shown below explain what each heading means Read an...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electric...

Page 4: ...You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean...

Page 12: ...d cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless ste...

Page 13: ...ng grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of gr...

Page 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Page 15: ...T FRAME R 1 UPPER RIGHT CART FRAME S 2 UPPER CART BRACE T 1 CONTROL PANEL U 1 MATCH HOLDER V 1 IGNITOR W 1 VALVE HOSE REGULATOR ASSEMBLY X 1 FRONT PANEL Y 1 UPPER BACK BRACE Z 1 LOWER BACK BRACE AA 1...

Page 16: ...A B D E F G H I J K L M N O P Q R S T U V W X Y Z AA CC BB CC DD EE FF GG GG HH II JJ KK LL MM NN OO PARTS DIAGRAM 16 M G G H H BB PP QQ RR SS SS C...

Page 17: ...e Upper Back Brace and Rear Tank Exclusion Wire Attach back braces to back of cart by inserting the ribs on back braces into the slots on rear legs and hooking the upper holes of back braces to the pr...

Page 18: ...clips on bottom of left legs B Install leg extenders by lining up the locator tab correctly into the opening in the leg B Tank Exculsion Right Cart Frame Lower Side Brace Left Cart Frame Axle Bolt Whe...

Page 19: ...for sideburner shelf assembly 10 24X3 8 Wing Screw Qty 2 10 24X3 8 Wing Screw Firebox Assembly Press down the pins on upper side braces Slide firebox assembly along upper side brace from front to rear...

Page 20: ...sideburner valve is inside sideburner tube Secure sideburner with 5x9 fiber washer and 8 32 wing nut B Attach sideburner ignitor wire to sideburner electrode C Push control knob onto valve stem Place...

Page 21: ...onto firebox Place heat tents onto the V shape brackets Cooking Grate Heat Tent Lid assembly Place lid assembly onto firebox align hinges Hinges on lid fit inside hinges on firebox Secure using two hi...

Page 22: ...om of firebox and place grease cup into grease cup clip Grease Cup Clip Grease Cup Swing Away Insert ends of swing away pivot wire into holes in sides of grill lid Insert ends of swing away leg wire i...

Page 23: ...facing to side or front of cart as shown See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright p...

Page 24: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and...

Page 25: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Page 26: ...NOTES 26...

Page 27: ...PT RETURN IT WITHIN 10 DAYS OF PURCHASE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PAR...

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