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Char-Broil 463721111, Product Manual

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Char-Broil 463721111 Product Manual Download Page 16

PARTS DIAGRAM

16

E

F

PP

SS

GG

FF

H

RR

W

B

QQ

N

OO

C

D

HH

KK

II

JJ

V

G

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EE

X

NN

A

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M

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T

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P

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Summary of Contents for 463721111

Page 1: ...l Series Designer Series Diamond Flame Double Chef Everybody Outside FastStart FlavorMaster Front Avenue Grill 2 Go Advantage Grill 2 Go Ice Hog and Yard Bird H20 Smoker Infrared Grilling s Juicy Little Secret Incredible Taste Infallible Results Infrared Inside Let s Grill Something Together Longhorn Precision Flame Quick2Burn QuickSet Ready When You Are Season Set And Savor Sizzle On The Grill Su...

Page 2: ...ally hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and imm...

Page 3: ...helf Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation ...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ... unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not...

Page 9: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas ...

Page 10: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 11: ... appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup must be inserted into grease clip and emptied after each use Do not remove grease cup until grill has completely cooled s Clean grill often preferably after each cookout If a bristle brush is used t...

Page 12: ...tank off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or burner and electrodes See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP tank before checking valves Knobs lock in OFF position To check valves first push in kno...

Page 13: ...re in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly...

Page 14: ...ty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS...

Page 15: ...ACK LEG STRAIGHT S 1 LEFT FRONT LEG CURVED T 2 BACK BRACE U 2 SUPPORT BRACKET V 1 LEFT FIREBOX SUPPORT W 1 RIGHT FIREBOX SUPPORT X 1 VALVE HOSE REGULATOR ASSEMBLY Y 1 CONTROL PANEL Z 1 FRONT PANEL AA 1 CONDIMENT BASKET BB 1 AXLE ROD CC 2 LEG EXTENDER DD 3 TANK EXCLUSION WIRE EE 1 HEAT SHIELD FF 1 COOKING GRATE GG 1 SWINGAWAY GRID HH 1 SIDEBURNER GRATE II 1 SIDEBURNER JJ 1 ELECTRODE F SB KK 1 DRIP ...

Page 16: ...PARTS DIAGRAM 16 E F PP SS GG FF H RR W B QQ N OO C D HH KK II JJ V G J K EE X NN A L M Y T T MM MM AA U CC Q P Z BB LL U R S N I O DD TT ...

Page 17: ...t leg Place upper leg as shown Attach upper leg and right front leg curve with 10 24x1 1 4 machine screws and 10 24 flange nuts Then attach upper leg and right back leg straight Attach support bracket with 10 24x1 1 4 machine screws and 10 24 flange nuts 2 Hitch Pin Qty 2 Hinge Pin Qty 2 10 24x1 1 4 Machine Screw Qty 1 10 24 Flange Nut Qty 1 10 24x1 1 4 Machine Screw Qty 3 10 24 Flange Nut Qty 3 L...

Page 18: ...x2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Back Braces to Cart Attach back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts 10 24x1 1 4 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Right leg assembly Left leg assembly Front panel 10 24x2 Machine Screw Side brace Back brace Back brace 10 24x1 1 4 Machine Screw 10 24 Flange Nut 18 ...

Page 19: ...hingandhitchpin Attachallinsecondhole Hook tank exclusion wires onto front panel brackets attach other end to back brace with 8 32x3 8 sheet metal screws Hitch Pin Qty 1 Wheel Bushing Qty 1 8 32x3 8 Sheet Metal Screw Qty 3 Axle Rod Wheel Wheel Wheel bushing Hitch Pin Cone side of wheel against leg ...

Page 20: ...ht Infront slidecontrolpanelbetweenleftandrightlegs attachcontrolpanelwith 10 24x2 machinescrews Placefirebox supportsontoscrewsandtightenwith 10 24flangenuts Tightenallscrews Inback attachupperfireboxsupportwith 10 24x2 machinescrewsand 10 24flangenuts 10 24x2 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Control Panel Chamfer edge Firebox Support 10 24x1 2 Machine Screw Qty 2 Valve Hose Regulator I...

Page 21: ...aceandsecurewith 10 24x3 8 wingscrew HeatShield Attachheatshieldwith 10 24x1 2 machinescrewsand 10 24flangenuts Hea Shiel 10 24X1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 10 24x3 8 Wing Screw Qty 1 Heat Shield Back of cart Wing screw Tank Retainer ...

Page 22: ...r is not leveled from left to right adjust the two screws attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts C Push control knobs onto valve stems C A A B 5x15 Fiber Washer Qty 10 10 24 Flange Nut Qty 8 10 24X1 2 Machine Screw Qty 6 10 24x1 1 4 Machine Screw Qty 4 Make sure the Venturi tubes are lo...

Page 23: ...achine screws Back of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts C Repeat on the sideburner shelf 12 1 4 20x1 1 4 Machine Screw Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 8 32x3 8 Sheet Metal Screw Qty 4 Side Shelf Bushing Qty 4 A C Side Shelf 1 4 20 Flange Nut 1 4 20x1 1 4 Machine Screw 1 4 20x1 2 Machine Screw 10 24x1 2 Machine Screw B Mounting Bracket Side She...

Page 24: ...burner ignitor wire C Press control knob onto valve stem and sideburner grate onto shelf D Sideburner 13 8 32X3 8 Sheet Metal Screw Qty 3 8 32x3 8 Machine Screw Qty 2 5x9 Fiber Washer Qty 4 8 32 Wing Nut Qty 1 8 32x3 8 Sheet Metal Screw 5x9 Fiber Washer Sideburner Valve 8 3 8 Machine Screw Sideburner Sideburner Clip Qty 1 Sideburner Grate Control Knob Sideburner Valve Sideburner Clip Sideburner Ig...

Page 25: ...ould be at the bottom see inset 5x15 Fiber Washer Qty 8 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Lid Handle and Upper Hinges Attach handle to lid with 7x15 fiber washers and 1 4 20 wing nuts Attach upper hinges to back of lid using 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts Hinge should curve downward when properly installed Do not tighten upper hinge screws Lowe...

Page 26: ...ebox Hook condiment basket into front panel Lid Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Tighten upper hinge screws NOTE Tighten the hinges screws after installing the hinge pins Hitch Pin Qty 2 Hinge Pin Qty 2 Heat Tent Cooking Grate Condiment basket ...

Page 27: ...Clip Grease Cup LP Tank LP tank is sold separately Use only with an OPD equipped LP tank Fill and leak check before attaching to grill and regulator Tank collar opening must face to front of grill Loosen wing nut from tank retainer bracket Set bottom of tank onto notches in the tank bracket Place tank retainer bracket onto tank collar and tighten the wing nut over fill protection device See Use an...

Page 28: ...tions are made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove ...

Page 29: ...of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn...

Page 30: ...30 NOTES ...

Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 ...

Page 32: ......

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