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4

First Time Use

Read your Assembly Manual and ensure the grill is put together 
properly.  Remove all Point-of-Purchase advertising material from 
all grill surfaces before first use.  We recommend operating your 
grill on its highest setting for 15-20 minutes prior to your first use.  
This aids in removing the oils used during manufacturing.

Lava Rock / Briquettes

This gas grill has been designed, engineered, and tested to be 
used with flame tamers or heat distribution plates to provide 
more even heating, improve the cleaning process, and reduce 
flare-ups.  The addition of after market lava rocks, charcoal, or 
briquettes of any type will cause poor combustion and increase 
the likelihood of a grease fire, and is not recommended.  Using 
briquettes, lava rock, or charcoal in this grill will void your 
warranty.  For extra smoke flavor, we recommend using a 
smoker box with wood chips.

Temperature - Convective Grills ONLY.

The temperature gauge in the hood of your new grill measures 
air temperature.  The air temperature inside your grill will never 
be as hot as the temperature at the cooking surface.

Note:  Since 1995, all regulators (the part that attaches to the gas 
tank to regulate the flow of gas) have included a safety feature 
that restricts gas flow in the event of a gas leak. You can 
inadvertently activate this safety feature without having a gas 
leak. This typically occurs when you turn on the gas using the 
grill control knob before you turn on the LP tank valve.  If the gas 
regulator safety feature activates, the grill will only reach 
temperatures between 250°F and 300°F even with all burners on 
the high setting.

If your grill is not getting hotter than 250°F to 300°F these 
steps should be taken first to reset the gas regulator safety 
device:

1. Open the grill lid.
2. Turn off all knobs on the control panel in front.
3. Turn off the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do not put 

excessive force on the valve at the full open position to avoid 
damaging the valve.

8. Turn on the appropriate control knob and light the grill per the 

instructionsl.

An illustration of this process is included in this Product Guide.  
See Troubleshooting section for additional information.

Pre-Heating Your Grill

Just like your home oven, your grill should be pre-heated to 
provide optimum performance. Pre-heat the grill on high for 10-
15 minutes – longer if weather conditions require.  Please refer to 
the lighting instructions inside the Product Guide if you have 
questions about how to light your grill.  A match-light chain and 
hole is provided for your convenience.

GRILLING GUIDE – Getting Started 

Regulator

Coupling Nut

Summary of Contents for 463666113

Page 1: ...us GA 31902 Printed in China Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 800 241 7548 ...

Page 2: ...tuation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call you...

Page 3: ...rger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf NOTE DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces Over tightening may cause the porcelain coating to crack and break resulting in exposed metal that will be prone to rust CAUTION Putting out grease fires by clo...

Page 4: ...a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F t...

Page 5: ...rneath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking bur...

Page 6: ...grilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan Place smoke box or pan on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce heat to ...

Page 7: ...oper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on...

Page 8: ...der Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the at...

Page 9: ... as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas...

Page 10: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 11: ... a grill problem see the Troubleshooting Section If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not bl...

Page 12: ...nk before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentr...

Page 13: ... or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 heat tent 3 4 5 6 7 VERY IMPORTANT Burner tubes must re engage valve openings See illustration A 8 electrode 9 heat tent grease cup 10 Remove cooking grate and Under grill remove grease cup disconnect ignitor wire from burner Inside grill remove burner assembly A clean ceramic portion of electrode with rubbing...

Page 14: ...f God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GI...

Page 15: ...CTRODE COLLECTOR H 2 SUPPORT F HEAT TENT I 2 SUPPORT F COOKING GRATE J 2 SIDE SHELF K 4 SHELF ARM L 2 WHEEL M 1 LEFT CART LEG ASSEMBLY N 1 RIGHT CART LEG ASSEMBLY O 1 BACK BRACE P 1 TANK EXCLUSION Q 2 UPPER HINGE R 1 TANK RETAINER WIRE S 1 FRONT PANEL T 1 LID U 1 LOGO PLATE V 1 HANDLE W 1 GREASE CUP X 1 GREASE CUP CLIP Y 1 VAPORISER BAR Z 1 COOKING GRATE AA 2 AXLE BOLT BB 2 LEG EXTENDER CC 1 MATCH...

Page 16: ...PARTS DIAGRAM 16 A B C D E F G H I H I J K J K L N O P R S T V W X Y Z AA BB CC DD M Q EE U ...

Page 17: ...n leg assemblies as shown below Attach front panel and back brace to legs using eight 10 24 Plastic Bolts 10 24 Plastic Bolt Qty 8 2 Tank Exclusion Wire Loosen the preassembled 10 24 plastic bolts to attach tank exclusion wire Tank Exclusion Wire ...

Page 18: ...own Insert 5 16 axle bolts through wheels Insert axle bolt through leg and bracket and secure with hitch pin Cone side of wheel against leg 5 16 Axle Bolt Hitch Pin Qty 2 5 16 Axle Bolt Qty 2 5 16 Axle Bolt Wheel Wheel 10 24 Wing Nut Qty 2 7x15 Fiber Washer Qty 2 Control Panel Firebox 10 24 wing nut 7x15 fiber washer HVR Assembly Heat Shield ...

Page 19: ...ugh venturi hole on bottom of firebox Make sure burner tubes are engaged with valves Secure using 10 24 wing nuts A Insert one end of burner clip into hole in venturi tube and hook other end around valve manifold Attach ignitor wire to ignitor B Firebox Assembly 10 24x3 4 Wing Screw 10 24 Wing Nut Qty 2 10 24x3 4 Wing Screw Qty 4 7X15 Fiber Washer Qty 2 B Ignitor Ignitor Wire Venturi Tube Valve Ve...

Page 20: ...4 20 tee knobs Repeat steps for left side shelf 10 24 Plastic Bolt Qty 4 Side Shelf 10 24 Plastic Bolt Lid assembly Place lid assembly onto firebox align hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Hinge Pin Qty 2 Hitch Pin Qty 2 Shelf Arm 1 4 20 Tee Knob 1 4 20 Tee Knob Qty 8 ...

Page 21: ...ng Grate Vaporiser Bar Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage CAUTION Grease Cup and Grease Cup Clip Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip Grease Cup Grease Cup Clip ...

Page 22: ...n Once cylinder has been filled and leak checked place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using 22 Always keep LP cylinders in upright position during use transport and storage CAUTION Cylinder valve must face to front of ca...

Page 23: ...linder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spide...

Page 24: ...ce knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob...

Page 25: ...NOTES 25 ...

Page 26: ...NOTES 26 ...

Page 27: ...BLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRE...

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